DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product:...

DFMA with Current Product: It’s never too late

S t e p h a n i e F re i e r

9/11/2018

“The time for action is now. It’s never too late to do something.”

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Agenda• Early Insights

• Rework

• Quoting

• Product Improvement

• Process Improvement

• Conclusion

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New Product Integration

• Bring voice of manufacturing to New Product Development Teams

• Adoption of DFMA

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FRFaucet Assembly Manufacturing

Engineering

➢ Rework➢ Quoting➢ Product

Improvement➢ Process

Improvement5

Rework

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Choices

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DFA Results

Scrap Full Assembly Costs Rework Costs Salvage Costs

Assembly Labor Time per unit 0 10 min 4.5 min

Time to Replenish Inventory 4+ weeks 2 weeks 3 weeks

% Cost of product value (including labor

for rework) 100% 18% 53%Notes/Risks: -Will run short on some

parts - Potential for damage to finished components during rework- Potential for new packaging needed

- Potential for damage to finished components during rework

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ReworkLabor Estimates

Risks

Customer/Business Impact

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Quoting

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FR

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Enable Success Through Quoting

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FR

Additional Benefits

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QuotingAccuracy

Data Driven Rates

Faster RFQ response

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ProductImprovement

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Assembly Time Reduced

Assembly Efficiency

Per Unit Savings

25.3% 34.9% 27%

Product Improvement in Action

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Product ImprovementIdea generation

Justification

Validation

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ProcessImprovement

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FR

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Process ImprovementLean

Idea Generation

Quick Analysis

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σ

FR

Summary

• Rework

• Quoting

• Product Improvement

• Process Improvement

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