Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Cylinder Head

Motorcycle Engineering (021) Overhaul Cylinder Head

(SK-KD – 04)

Teknologi dan Rekayasa2

Target of Lesson

Student can know function of head cylinder

Student can know cylinder head component

Student can overhoul head cylinder

Student can do cylinder head maintenance

Teknologi dan Rekayasa3

Cylinder Head Function

Place of valve mechanism

Place of intake system

Place of combustion chamber

Teknologi dan Rekayasa4

Cylinder Head Construction

Teknologi dan Rekayasa5

Symbol

Apply Grease

Apply Silicone Grease

Apply Moly Paste

Apply Bond

Teknologi dan Rekayasa6

Remove the camshaft sprocket cover (3)

Cylinder Head Disassembly

Teknologi dan Rekayasa7

Remove the valve timing inspection plug (1) and generator cover plug (2)

Cylinder Head Disassembly

Teknologi dan Rekayasa8

Place the piston at top compression

Cylinder Head Disassembly

Engine Rotate Top Compression Sign Top Compression Sign at Sprocket

Teknologi dan Rekayasa9

Remove tensioner

Cylinder Head Disassembly

Teknologi dan Rekayasa10

Remove chamshaft sprocket (3)

Cylinder Head Disassembly

Teknologi dan Rekayasa11

Remove cylinder head nut (1 & 2)

Cylinder Head Disassembly

Teknologi dan Rekayasa12

Remove valve inspection caps (2)

Cylinder Head Disassembly

Teknologi dan Rekayasa13

Remove rocker arm bolt (4)

Cylinder Head Disassembly

Teknologi dan Rekayasa14

Remove rocker arm (5) and ring (6)

Cylinder Head Disassembly

Teknologi dan Rekayasa15

Remove camshaft (7)

Cylinder Head Disassembly

Teknologi dan Rekayasa16

Remove valve (8)

Cylinder Head Disassembly

Teknologi dan Rekayasa17

Remove valve stem seal (12)

Cylinder Head Disassembly

Teknologi dan Rekayasa18

Rocker arm shaft Inspection

Cylinder Head Component Inspection

Teknologi dan Rekayasa19

Rocker arm Inspection

Cylinder Head Component Inspection

Teknologi dan Rekayasa20

Flatness surface of cylinder head inspection

Cylinder Head Component Inspection

Teknologi dan Rekayasa21

Valve head thickness inspection

Cylinder Head Component Inspection

Teknologi dan Rekayasa22

Valve run out inspection

Cylinder Head Component Inspection

Teknologi dan Rekayasa23

Cylinder Head Component Inspection

Valve rod inspection

Teknologi dan Rekayasa24

Cylinder Head Component Inspection

Valve spring inspection

Teknologi dan Rekayasa25

Cylinder Head Component Inspection

Chamshaft bearing inspection

Teknologi dan Rekayasa26

Camshaft sprocket inspection

Cylinder Head Component Inspection

Teknologi dan Rekayasa27

Cam chain tensioner inspection

Cylinder Head Component Inspection

Teknologi dan Rekayasa28

Valve guide change

Cylinder Head Component Inspection

Teknologi dan Rekayasa29

Cylinder Head Assembly

Valve Assembly

Teknologi dan Rekayasa30

Cylinder Head Assembly

Chamshaft Assembly

Teknologi dan Rekayasa31

Cylinder Head Assembly

Rocker Arm Assembly

Teknologi dan Rekayasa32

Cylinder Head Assembly

Rocker Arm Shaft Assembly

Teknologi dan Rekayasa33

Cylinder Head Assembly

Valve Inspection Caps Assembly

Teknologi dan Rekayasa34

Cylinder Head Assembly

Cam Chain Tensioner Assembly

Teknologi dan Rekayasa35

Cylinder Head Assembly

Place The Piston at Top Compression

Teknologi dan Rekayasa36

Cylinder Head Assembly

Camshaft Sprocket Assembly

Teknologi dan Rekayasa37

Cylinder Head Assembly

Decompression Assembly

Teknologi dan Rekayasa38

Cylinder Head Assembly

Tensioner Assembly (2)

Teknologi dan Rekayasa39

Cylinder Head Assembly

Checking After Assembly

Teknologi dan Rekayasa40

Cylinder Head Assembly

Cylinder Head Left Side Cover Assembly (1)

Teknologi dan Rekayasa41