Cost Effective Reliability Solutions Ceramic and Metallic Entrained Epoxy Coatings Representative...

Cost Effective Reliability SolutionsCeramic and Metallic Entrained Epoxy Coatings

Representative Name:

Company History• 1994: Created by Glassflake International, Rezorect was

invented as a product line of Epoxy based ceramic and metallic entrained putties used as a Reliability Solution.

• 2007: Glassflake International merger with Corrocoat.

• 2011-2012: Corrocoat tested the properties of the Rezorect products formulations so as to improve upon those properties.

• 2013: Rezorect Manufacturer’s Representatives program is born to provide direct service to customers all over the North America.

The Reliability Dilemma- With Respect to Corrosion / Abrasion

“Get the maximum life

out of each asset!”...but:• Don’t spend too much

money,• Use your own people,• By the way, Production

rates are increasing; and…

• Don’t be wrong!

The Reliability Dilemma- With Respect to Corrosion / Abrasion

Vertical Pump Impeller – 8” diameter

New Impeller: $3,000Uncoated: +/- 1 year (Replace)

Rezorect: $1,000Coated: +/- 2 Years (Repair)Comparative ROI: 600%

What is Value?

Why do we so often make the easy decision to replace?

Value Offering

Specification

Inspection & Support

Operating Environment Evaluation System

• Operating Environment defines the Corrosion Rate; Chemistry, Heat, Substrate, etc.

• The Properties of the barrier coating must resist the operating environment; temp., chemical, abrasion resistance, flexibility, etc.

• The Components of the coating system chosen define the properties therein; resin, fillers, etc.

• Choose the best solution that has the components that resist the operating environment…but still meets your value hierarchy.

SOLUTION

DYNAMICREPAIRS

PROTECTS MACHINEABLE

STRENGTH

Rezorect 122: Brushable Ceramic

Features - Benefits

• High gloss, smooth finish reduces friction thereby increasing pump efficiency by as much as 10%.

• Can be applied on it’s own or as a topcoat to Ceramic Wearing Compound

• Easily mixed and applied

• 100% solids = 0 VOC’s

Fluid Efficiency = Energy Savings

Fluid Efficiency

Performance Parameter

Original Specification

Performance prior to

refurbishment

Performance after refurbishment with Brushable Ceramic

Flow (L/S)

1,041.67

1,030.36

1,030.36

Head (m)

66.10

63.40

63.40

Pump Input (kW)

810

800

740 98

Best Efficiency

83.34%

71.00%

86.43%

Performance Data on 24 inch split case pump, annual savings $42,000 / year.

Rezorect 125: Ceramic Wearing Compound

Features - Benefits

• Trowel Applied, highly abrasion resistant

• Specifically sized ceramic particles and silicon carbide

• Used to line slurry / raw feed WW pump volutes, particle transfer chutes, mix tanks, centrifuge housings and ideal for rubber repair

Rezorect 134: Mighty Metal

Features - Benefits

• Specifically designed for repairing metal parts subjected to high shock loads or extreme pressures

• Machinable

• Non-sag, non-shrink properties allow > ¼” hold up on vertical surfaces

• Ideal for repairing shafts

Rezorect 154: Steel Putty

Features - Benefits

• Designed to repair and rebuild steel parts and equipment

• Easy to use, minimizing down time

• Machinable

• Cost effective

Rezorect 142: Quickset Steel Putty

Features - Benefits

• Sets up in 5 minutes

• Ideal for repairs that need to be implemented quickly for immediate return to production

• Machinable

• Cost effective

Paper plantApplication vaccum pump

coating

Wear and cavity

Rejected vacuum pumpRejected vacuum pump

After Abrasive Blasting

After Application

PRODUCT USEd FOR THIS APPLICATION:REZORECT STEEL PUTTY, MIGHTY METAL AND

BRUSHABLE CERAMIC

Paper plant –Water Pump

Application

Material used Cosmospoxy Steel Bond, Cosmospoxy Brushable ceramic

Material used Cosmospoxy Steel Bond, Cosmospoxy Brushable ceramic

Slurry Pipe

Wear surfaceWear

surface

After Application

Transformer Leakage Arresting

Oil leakageOil leakageOil leakage

Repair with Rezorect 154 – Quick Set Steel Putty

Leakage arrestedLeakage arrested

Insulation repair & coating

Broken part of insulator

Broken part of insulator

After Repair

REPAIR AREA

More Rezorect Products

• Stainless Steel Putty• Aluminum Putty• Submarine Putty• High Temp, Chemical

Resistant Putty• Concrete Patch / Iso

Polymer Concrete• Epoxy Adhesives

Corrocoat Glassflake Reinforced Polymer Solutions

• Polyester Glassflake Coatings – +30 Year Life

• Vinyl Ester Glassflake Linings – Resistant to 1200+ Chemicals, pH 1-14

• Surface Tolerant Epoxy Coatings

• Acid / Caustic Resistant Concrete Coatings

Aluminum Chloride Baghouse• AlCl was reacting with

dew and rainwater to form Hydrochloric Acid, which corroded the steel in 5 days.

• Corrocoat USA selected Polyglass VE to coat the externals and added Polyglass VE Veilcoat to provide a friction reducing surface on the internals.

Coal Fired Power Plant – Demineralization Sump Lining

• Internal lining and concrete repair of 50’ x 15’ x 29’ deep Neutralization Sump

• Lining required to be resistant to 90% H2SO4 and NaOH

Kaolin-Sand Slurry Grinder Tank and Blades

Acid / Caustic Secondary Containment and Trench

Lining

Any Questions?CONTACT US•If you have any questions or would like further information, please contact us using the details below.

•Corrocoat / Rezorectc/o Glassflake International, Inc.6525 Greenland RoadJacksonville, FL 32258

•T. +1 (904) 268.4000F. +1 (904) 268.3197E. info@rezorect.com

MR Contact Information: