Contents...SECTION 5.6 3710 - 390 EXPRESS PARTS MANUAL DRIVES, TRANSOM PLATES, & V-DRIVES MODEL:...

PARTS MANUAL

3710 - 390 TROJAN EXPRESS

Contents

CANVASBOW SET 1996 .............................................................................................. 1.2BOW SET 1997 .............................................................................................. 1.3CANVAS LOCATIONS ................................................................................... 1.2CANVAS PARTS ............................................................................................ 1.3

CARPETCARPET - INTERIOR..................................................................................... 2.1CARPET - RUNNER ...................................................................................... 2.2

CONTROLS AND CABLESCONTROLS AND CABLES ........................................................................... 3.1HELM / STEERING WHEEL .......................................................................... 3.2RUDDER ASSEMBLY .................................................................................... 3.3TRIM TABS ..................................................................................................... 3.4TRIM TABS ..................................................................................................... 3.5

ELECTRICAL COMPONENTSEXTERIOR LIGHTS ....................................................................................... 4.1INSTRUMENT GAUGE PANEL ..................................................................... 4.2INSTRUMENT GAUGE PANEL ..................................................................... 4.3INSTRUMENT GAUGE PANEL ..................................................................... 4.4INSTRUMENT GAUGE PANEL ..................................................................... 4.5

ENGINEENGINE OPTIONS ......................................................................................... 5.1ENGINE INTAKE AND EXHAUST - GAS ...................................................... 5.2ENGINE INTAKE AND EXHAUST - GAS ...................................................... 5.3ENGINE INTAKE AND EXHAUST - DIESEL ................................................ 5.4ENGINE INTAKE AND EXHAUST - DIESEL ................................................ 5.5DRIVES / TRANSMISSIONS / TRANSOM PLATES ..................................... 5.6PROPELLER .................................................................................................. 5.7

PARTS MANUAL

ENGINE, CONT’DUNDERWATER GEAR - GAS ........................................................................ 5.8UNDERWATER GEAR - DIESEL ................................................................... 5.9SHAFT .......................................................................................................... 5.10SHAFT .......................................................................................................... 5.11

FUEL SYSTEMFUEL TANK .................................................................................................... 6.1FUEL SYSTEM - DIESEL .............................................................................. 6.2FUEL SYSTEM - DIESEL .............................................................................. 6.3FUEL SYSTEM - GAS.................................................................................... 6.4FUEL SYSTEM - GAS.................................................................................... 6.5FUEL SYSTEM - GAS E.F.I. .......................................................................... 6.6FUEL SYSTEM - GAS E.F.I. .......................................................................... 6.7

GENERATORGENERATOR OPTIONS ................................................................................ 7.1GENERATOR - GAS 1996 ............................................................................. 7.2GENERATOR - GAS 1996 ............................................................................. 7.3GENERATOR - GAS 1997 ............................................................................. 7.4GENERATOR - GAS 1997 ............................................................................. 7.5GENERATOR - DIESEL ................................................................................. 7.6GENERATOR - DIESEL ................................................................................. 7.7

HATCHES, DOORS AND WINDOWSHATCHES, DOORS, WINDOWS .................................................................... 8.1

KITS AND SAFETY EQUIPMENTKITS ................................................................................................................ 9.1KITS ................................................................................................................ 9.2

PARTS MANUAL

MISCELLANEOUSMISCELLANEOUS HARDWARE - EXTERIOR 1996 .................................10.1MISCELLANEOUS HARDWARE - EXTERIOR 1996 .................................10.2MISCELLANEOUS HARDWARE - EXTERIOR 1996 .................................10.3MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1996 .................10.4MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1997 .................10.5MISCELLANEOUS HARDWARE - INTERIOR 1996...................................10.6MISCELLANEOUS HARDWARE - INTERIOR 1997...................................10.7

PUMPS AND DRAINAGEBILGE ........................................................................................................... 11.1SHOWER SUMP .......................................................................................... 11.2SHOWER SUMP .......................................................................................... 11.3DRAINAGE ................................................................................................... 11.4DRAINAGE ................................................................................................... 11.5

STRIPES, GRAPHICS AND MOLDINGBOTTOM PAINT AND BOOT STRIPE .........................................................12.1GRAPHICS 1996 .......................................................................................... 12.2GRAPHICS 1997 .......................................................................................... 12.3GUNNEL MOLDING 1996 ........................................................................... 12.4GUNNEL MOLDING 1997 ........................................................................... 12.5

UPHOLSTERY AND CURTAINSUPHOLSTERY - EXTERIOR........................................................................ 13.1UPHOLSTERY - INTERIOR ......................................................................... 13.2CURTAINS .................................................................................................... 13.3

VENTILATION AND AIR CONDITIONINGHEAD ROOM VENTILATION ....................................................................... 14.1AIR CONDITIONING .................................................................................... 14.2AIR CONDITIONIING ................................................................................... 14.3ENGINE ROOM VENTILATION ................................................................... 14.4ENGINE ROOM VENTILATION ................................................................... 14.5

PARTS MANUAL

WALLCOVER AND LINERHEADLINER ................................................................................................. 15.1HULL LINER................................................................................................. 15.2MATERIAL KIT - PRE-FINAL 1996 ............................................................. 15.3MATERIAL KIT - PRE-FINAL 1997 ............................................................. 15.4MATERIAL KIT - DECK ............................................................................... 15.5MATERIAL KIT - SHOWER ......................................................................... 15.6

WASTE SYSTEMWASTE SYSTEM - STD 1996...................................................................... 16.2WASTE SYSTEM - STD 1996...................................................................... 16.3WASTE SYSTEM - STD 1997...................................................................... 16.4WASTE SYSTEM - STD 1997...................................................................... 16.5WASTE SYSTEM - OPTION 160 1996 ........................................................16.6WASTE SYSTEM - OPTION 160 1996 ........................................................16.7WASTE SYSTEM - OPTION 160 1997 ........................................................16.8WASTE SYSTEM - OPTION 160 1997 ........................................................16.9WASTE SYSTEM - OPTION 162 1996 ......................................................16.10WASTE SYSTEM - OPTION 162 1996 ......................................................16.11WASTE SYSTEM - OPTION 162 1997 ......................................................16.12WASTE SYSTEM - OPTION 162 1997 ......................................................16.13WASTE SYSTEM - OPTION 163 1996 ......................................................16.14WASTE SYSTEM - OPTION 163 1996 ......................................................16.15WASTE SYSTEM - OPTION 163 1997 ......................................................16.16WASTE SYSTEM - OPTION 163 1997 ......................................................16.17WASTE SYSTEM - GREY WATER ............................................................ 16.18WASTE SYSTEM - GREY WATER ............................................................ 16.19

WATER SYSTEMWATER SYSTEM.......................................................................................... 17.1WATER SYSTEM.......................................................................................... 17.2WATER SYSTEM.......................................................................................... 17.3WATER SYSTEM.......................................................................................... 17.4WATER SYSTEM.......................................................................................... 17.5COCKPIT WASHDOWN ............................................................................... 17.6

PARTS MANUAL

WOOD PARTSDRAWERS.................................................................................................... 18.1FALSE FRONT PANELS .............................................................................. 18.2DOORS ......................................................................................................... 18.3V-BERTH DOORS ........................................................................................ 18.4DOORS ......................................................................................................... 18.5DOORS ......................................................................................................... 18.6DOORS ......................................................................................................... 18.7DOORS ......................................................................................................... 18.8

SECTION 1.2 3710 - 390 EXPRESS

PARTS MANUAL

BOW SET 1996

SECTION 1.33710 - 390 EXPRESS

PARTS MANUAL

BOW SET 1997

PARTS MANUAL

CANVAS LOCATIONS

PARTS MANUAL

CANVAS PARTS

PARTS MANUAL

CARPET - INTERIOR

PARTS MANUAL

CARPET - RUNNER

PARTS MANUAL

CONTROLS AND CABLES

PARTS MANUAL

MODEL UPPER OR SINGLE LOWER (OPT 005)

Helm No. Wheel No. Helm No. Wheel No.

5404801 5407400

HELM / STEERING WHEEL

PARTS MANUAL

RUDDER ASSEMBLY

PARTS MANUAL

TRIM TABS

PARTS MANUAL

TRIM TABS

PARTS MANUAL

EXTERIOR LIGHTS

PARTS MANUAL

INSTRUMENT GAUGE PANEL

PARTS MANUAL

ENGINE OPTIONS CHART

MODEL: 390 TROJAN EXPRESS CODE: T1

OPTION PART NUMBER DESCRIPTION GAS DIESEL959 5016600 Cat 3116TA "P" w/o Gear X

959 5016700 Cat 3116TA "S" w/o Gear X

955 5016601 Cat 3116 350 "P" No Gear X

955 5016701 Cat 3116 350 "S" No Gear X

951 5049500 Crus 454XL "LH" 1:1 BW No Gear X

951 5049400 Crus 454XL "RH" 1:1 BW No Gear X

951 5049501 Crus 454XL "RH" 1:1 BW w/Gear X

951 5049401 Crus 454XL "LH" 1:1 BW w/Gear X

952 5017300 Merc 7.4L "LH" 1:1 Dir X

952 5017300 Merc 7.4 L "RH" 1:1 Dir X

953 5042604 Volvo 740 1:1 BW "P" X

953 5042605 Volvo 740 1:1 BW "S" X

954 5019100 Crus 454XL HO "P" 1:1 No Gear X

954 5019200 Crus 454XL HO "S" 1:1 No Gear X

954 5019101 Crus 454XL HO "P" 1:1 w/Gear X

954 5019201 Crus 454XL HO "S" 1:1 w/Gear X

956 5014800 Crus 502XL "P" 1:1 N/FWC X

956 5014900 Crus 502XL "S" 1:1 N/FWC X

956 5014801 Crus 502XL "P" 1:1 w/FWC X

956 5014901 Crus 502XL "S" 1:1 w/FWC X

960 5030400 Cum 300B "P" w/o Gear X

960 5030401 Cum 300B "S" w/o Gear X

967 5030900 Merc 8.2L 1:1 B/W X

937 5049510 Crus 454XL1 "LH" 1:1 RWC X

937 5049410 Crus 454XL1 "RH" 1:1 RWC X

937 5049511 Crus 454XL1 "LH" 1:1 FWC X

937 5049411 Crus 454XL1 "RH" 1:1 FWC X

978 5042606 Volvo 7.4 GI BW 1:1 "P" X

978 5042607 Volvo 7.4 GI BW 1:1 "S" X

976 5014902 Crus 502XL1 1:1 RWC X

976 5014903 Crus 502XL1 1:1 RWC X

ENGINE OPTIONS

PARTS MANUAL

ENGINE INTAKE AND EXHAUST - GAS

PARTS MANUAL

ENGINE INTAKE AND EXHAUST - GAS

PARTS MANUAL

ENGINE INTAKE AND EXHAUST - DIESEL

PARTS MANUAL

ENGINE INTAKE AND EXHAUST - DIESEL

PARTS MANUAL

DRIVES, TRANSOM PLATES, & V-DRIVES

MODEL: 390 TROJAN EXPRESS

OPTION PART NUMBER DESCRIPTION959 5763900 Drive: Sync 3116 CAT (QTY=2)

959 5016300 V-Drive: IRM 220V 2.04 1 w/MT (QTY=2)

955 5763900 V-Drive: Sync 3116 CAT (QTY=2)

955 5016303 V-Drive: IRM 220V - 2 1.51:1 (QTY=2)

951 5--5--- V-Drive: RV405 20DG 2.58:1 (QTY=2)

952, 953,956, 967,978, 976

50050005005400

V-Drive: RV405 20DG 2.58:1 (P)V-Drive: RV405 20DG 2.58:1 W (S)

954 5005001 V-Drive: RV405 20DG 3.12:1 (P)

5005002 V-Drive: RV405 20DG 3.12:1 (S)

960 5035500 V-Drive: IRM 220V 2.05:1 w/MT (QTY=2)

937 5005000 V-Drive: RV405 20DG 2.58:1 (QTY=2)

951, 952,953, 956,967, 976,937

5763700 Drive: Sync 454 Glendinning (QTY=2)

955, 959,977

5763900 Drive: Sync 3116 CAT (QTY=2)

DRIVES / TRANSMISSIONS / TRANSOM PLATES

PARTS MANUAL

PROPELLER

PARTS MANUAL

UNDERWATER GEAR - GAS

PARTS MANUAL

UNDERWATER GEAR - DIESEL

PARTS MANUAL

FUEL TANK

PARTS MANUAL

FUEL SYSTEM - DIESEL

PARTS MANUAL

FUEL SYSTEM - DIESEL

PARTS MANUAL

FUEL SYSTEM - GAS

PARTS MANUAL

FUEL SYSTEM - GAS

PARTS MANUAL

FUEL SYSTEM - GAS E.F.I.

PARTS MANUAL

FUEL SYSTEM - GAS E.F.I.

PARTS MANUAL

GENERATOR OPTIONS CHART

MODEL: 390 TROJAN EXPRESS CODE: TI

OPTION PART NUMBER DESCRIPTION GAS DIESEL191 6927100 6.5KW GAS KOHL w/ SHLD X

206 6936800 5KW DSL WEST w/o Cover X

213 6915701 5KW DSL KOHL 60HZ w/o SHLD X

214 6915100 6.0KW DSL ONAN 60HZ w/ SHLD X

555 6940600 5KW GAS KOHL (220V) X

GENERATOR OPTIONS

PARTS MANUAL

GENERATOR - GAS 1996

PARTS MANUAL

GENERATOR - DIESEL

PARTS MANUAL

GENERATOR - DIESEL

PARTS MANUAL

HATCHES, DOORS, WINDOWS

PARTS MANUAL

MISCELLANEOUS HARDWARE - EXTERIOR 1996

PARTS MANUAL

MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1996

PARTS MANUAL

MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1997

PARTS MANUAL

MISCELLANEOUS HARDWARE - INTERIOR 1996

PARTS MANUAL

MISCELLANEOUS HARDWARE - INTERIOR 1997

PARTS MANUAL

SHOWER SUMP

PARTS MANUAL

SHOWER SUMP

PARTS MANUAL

DRAINAGE

PARTS MANUAL

DRAINAGE

PARTS MANUAL

BOTTOM PAINT AND BOOT STRIPE

PARTS MANUAL

GRAPHICS 1996

PARTS MANUAL

GRAPHICS 1997

PARTS MANUAL

GUNNEL MOLDING 1996

PARTS MANUAL

GUNNEL MOLDING 1997

PARTS MANUAL

UPHOLSTERY - EXTERIOR

PARTS MANUAL

UPHOLSTERY - INTERIOR

PARTS MANUAL

CURTAINS

PARTS MANUAL

HEAD ROOM VENTILATION

PARTS MANUAL

AIR CONDITIONING

PARTS MANUAL

AIR CONDITIONIING

PARTS MANUAL

ENGINE ROOM VENTILATION

PARTS MANUAL

ENGINE ROOM VENTILATION

PARTS MANUAL

HEADLINER

PARTS MANUAL

HULL LINER

PARTS MANUAL

MATERIAL KIT - PRE-FINAL 1996

PARTS MANUAL

MATERIAL KIT - PRE-FINAL 1997

PARTS MANUAL

MATERIAL KIT - DECK

PARTS MANUAL

MATERIAL KIT - SHOWER

PARTS MANUAL

WASTE SYSTEM - STD 1996

PARTS MANUAL

WASTE SYSTEM - OPTION 160 1996

PARTS MANUAL

WASTE SYSTEM - GREY WATER

PARTS MANUAL

WASTE SYSTEM - GREY WATER

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

COCKPIT WASHDOWN

PARTS MANUAL

DRAWERS

PARTS MANUAL

FALSE FRONT PANELS

PARTS MANUAL

V-BERTH DOORS

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

WATER SYSTEM

PARTS MANUAL

COCKPIT WASHDOWN

Contents...SECTION 5.6 3710 - 390 EXPRESS PARTS MANUAL DRIVES, TRANSOM PLATES, & V-DRIVES MODEL:...

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