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MODULAR BRIDGES &FOOTINGS
BRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEW
PRESTRESSEDGIRDERS
PROJECT SPECIFICCOMPONENTS
MANUFACTURED
100% INDOORS WITH CONTROLLED CONDITIONS
decastltd.com 2020.03.18
WEB www.decastltd.com4
CONTACT Rob Micieli 416.605.7374 Vice President, Sales
Mauro DeFranco, P.Eng.
647.500.3789 Technical Sales Engineer
Frank Mazza, C.E.T.
416.520.2779
John Pozzobon, C.E.T.
905.302.1062
Martin Fischer 705.796.8868
Richard Mulder, P.Eng. 705.734.2892ext 2711Manager, Bridge Construction
B.J. Cochrane 705.734.2892ext 2284Manager, Fleet & Yard
Sales
Sales
Sales
SALES sales@decastltd.com
ENGINEERING
engineering@decastltd.com
INFO & INQUIRIES
info@decastltd.com
DECAST Ltd.8807 County Road 56Utopia, ON L0M 1T01.800.461.5632705.734.2892
! %
0
• •
•
Hollow Slabs Girders
I-Girders
Solid Slabs Girders
Box Girders
3000
2500
2000
1500
1000
15 20 25 30 35 40 45
SPAN (m)
SPAN (m)
GIR
DER
SPA
CIN
G (
mm
)G
IRD
ER S
PACI
NG
(m
m)
CPCI – 900
CPCI – 1200
CPCI – 1400CPCI – 1600
CPCI – 1900
CPCI – 2300
Lengths up to 45 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 17 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
1200
1100
1000
900
800
700600
15 20 25 30 35SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 35 m
NU-Girders
Lengths up to 50 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 17 m
600
500
400
300
5 10 15 20 25
SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
1200
1100
1000
900
800
700
600
15 20 25 30 35SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 35 m
3000
2500
2000
1500
1000
15 20 25 30 35 40 45SPAN (m)
GIR
DER
SPA
CIN
G (
mm
)
CPCI –900
CPCI –1200
CPCI – 1400CPCI –
1600
CPCI – 1900
CPCI – 2300
Lengths up to 45 m
600
500
400
300 5 10 15 20 25SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 17 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
1200
1100
1000
900
800
700
600
15 20 25 30 35
SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 35 m
600
500
400
300
5 10 15 20 25
SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Depending on depth,lengths up to 17m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
12001100
1000
900
800
DEP
TH (
mm
)
915 / 1220
Dep
th
SUPERSTRUCTURE• NU Girders (NU900 to NU2400)• I-Girders (CPCI900 to CPCI2300)• Box Girders (B700 to B1000)• Solid Slabs (SS300 to SS400)• Hollow Slabs (HS400 to HS600)• Integral Deck Bridges• Deck Panels and Slabs• Barriers
Bridge assets reach new levels of sustainability when prestressed concrete and precast concrete components are manufactured inside under 100% controlled conditions
GIRDERS SUBSTRUCTURE• Wingwalls• Abutments• Approach Slabs• Culvert Slabs• Partial and full depth deck slabs• Piers • Pier Caps• Footings
SERVICES• Final structural drawings for are sealed (stamped) by a Professional Engineer • DECAST quality verification engineers (QVE) on staff to provide services when required• Installation assistance and consultation can be provided
APPLICATIONS• Large or small bridge construction and replacements• Vehicular Bridges• Pedestrian Bridges• Rail Bridges
2000
2400
2800
3200
3600
4000
20 25 30 35 40 45 50
NU 900
NU 1100
NU 1350
NU 1600
NU 1800
NU 2000
2
• •
•
Hollow Slabs Girders
I-Girders
Solid Slabs Girders
Box Girders
3000
2500
2000
1500
1000
15 20 25 30 35 40 45
SPAN (m)
SPAN (m)
GIR
DER
SPA
CIN
G (
mm
)G
IRD
ER S
PACI
NG
(m
m)
CPCI – 900
CPCI – 1200
CPCI – 1400CPCI – 1600
CPCI – 1900
CPCI – 2300
Lengths up to 45 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 17 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
1200
1100
1000
900
800
700600
15 20 25 30 35SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 35 m
NU-Girders
Lengths up to 50 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 17 m
600
500
400
300
5 10 15 20 25
SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
1200
1100
1000
900
800
700
600
15 20 25 30 35SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 35 m
3000
2500
2000
1500
1000
15 20 25 30 35 40 45SPAN (m)
GIR
DER
SPA
CIN
G (
mm
)
CPCI –900
CPCI –1200
CPCI – 1400CPCI –
1600
CPCI – 1900
CPCI – 2300
Lengths up to 45 m
600
500
400
300 5 10 15 20 25SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 17 m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
1200
1100
1000
900
800
700
600
15 20 25 30 35
SPAN (m)
DEP
TH (
mm
) 915 / 1220
Dep
th
Lengths up to 35 m
600
500
400
300
5 10 15 20 25
SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Depending on depth,lengths up to 17m
600
500
400
300
5 10 15 20 25SPAN (m)
DEP
TH (
mm
)
915 / 1220
Dep
th
Lengths up to 14 m
12001100
1000
900
800
DEP
TH (
mm
)
915 / 1220
Dep
th
SUPERSTRUCTURE• NU Girders (NU900 to NU2400)• I-Girders (CPCI900 to CPCI2300)• Box Girders (B700 to B1000)• Solid Slabs (SS300 to SS400)• Hollow Slabs (HS400 to HS600)• Integral Deck Bridges• Deck Panels and Slabs• Barriers
Bridge assets reach new levels of sustainability when prestressed concrete and precast concrete components are manufactured inside under 100% controlled conditions
GIRDERS SUBSTRUCTURE• Wingwalls• Abutments• Approach Slabs• Culvert Slabs• Partial and full depth deck slabs• Piers • Pier Caps• Footings
SERVICES• Final structural drawings for are sealed (stamped) by a Professional Engineer • DECAST quality verification engineers (QVE) on staff to provide services when required• Installation assistance and consultation can be provided
APPLICATIONS• Large or small bridge construction and replacements• Vehicular Bridges• Pedestrian Bridges• Rail Bridges
2000
2400
2800
3200
3600
4000
20 25 30 35 40 45 50
NU 900
NU 1100
NU 1350
NU 1600
NU 1800
NU 2000
3
O-SeriesTM 4 - 20
20 - 27
1.0 - 4.2
3.2 - 6.4
3.1-63.7(13 - 65) (3.2 - 13.8) (33 - 685)
51.1 - 134.0(66 - 87) (10.5 - 21) (550 - 1442)
Hydraulics, clear spans, grade separations
Longer span hydraulics, clear spans, gradeseparations
O-SeriesTM
Twin Leaf
PREC
AST
RISE
CLEA
R RI
SE O-SERIESTM PRECAST BRIDGE UNIT
INVERT ELEVATION
BOTTOM OF ARCH
TOP OF ARCH
PRECAST SPANFOUNDATION WITHONE-SIDED KEYWAY
BOTTOM OF LEG
BOTTOM OF FOOTING
APPLICATIONS SPANm (ft)
RISEm (ft)
WATERWAYAREA m2 (ft2)PRECAST BRIDGE UNIT
FOUNDATION WITHONE-SIDED KEYWAY
DE-SPAN ®MODULAR PRECAST BRIDGES & CULVERTS
O-SERIESTMMODULAR PRECAST BRIDGES & CULVERTS
ADDITIONAL FEATURES & INFORMATION
snoitces dewekS •sgniliar dna sbals hcaorppa ,sliardraug rof stresni tsaC •
• Wingwalls, headwalls and footings dna gnippihs ,ngised no tnedneped snoisnemid noitceS •
context of installation
DIMENSIONS
SERVICESNAPS-ED rof sgniward larutcurts laniF •
•
® are sealed (stamped) by a Professional Engineer. DECAST holds a Certifi cate of Authorization licence #11600360, issued by Professional Engineers Ontario
• Installation assistance and consultation can be provided
APPLICATIONS • Small bridge construction and replacement
FEATURES AND BENEFITS• Fully engineered, modular system• Rapid installation• Precast Footings & Express Foundations• Outward horizontal reactions – one-sided keyway, reduced forming and grouting• Maximized clear span and clear distance between footings• Lower installation and maintenance costs• Three-sided structure provides a natural bottom for environmental applications
• Underpasses / overpasses for roads, stream crossings(to preserve natural streambed), pedestrian walkways
Precast Footings & Express Foundations
Span 4 m to 16 m
Rise 0.9 m to 3.6 m
Laying Length 1.2 m to 2.5 m
Leg Thickness 250 mm minimum
Deck Thickness 300 mm minimum
Haunch Length 1371 mm, 2032 mm, 4270 mm
4
O-SeriesTM 4 - 20
20 - 27
1.0 - 4.2
3.2 - 6.4
3.1-63.7(13 - 65) (3.2 - 13.8) (33 - 685)
51.1 - 134.0(66 - 87) (10.5 - 21) (550 - 1442)
Hydraulics, clear spans, grade separations
Longer span hydraulics, clear spans, gradeseparations
O-SeriesTM
Twin Leaf
PREC
AST
RISE
CLEA
R RI
SE O-SERIESTM PRECAST BRIDGE UNIT
INVERT ELEVATION
BOTTOM OF ARCH
TOP OF ARCH
PRECAST SPANFOUNDATION WITHONE-SIDED KEYWAY
BOTTOM OF LEG
BOTTOM OF FOOTING
APPLICATIONS SPANm (ft)
RISEm (ft)
WATERWAYAREA m2 (ft2)PRECAST BRIDGE UNIT
FOUNDATION WITHONE-SIDED KEYWAY
DE-SPAN ®MODULAR PRECAST BRIDGES & CULVERTS
O-SERIESTMMODULAR PRECAST BRIDGES & CULVERTS
ADDITIONAL FEATURES & INFORMATION
snoitces dewekS •sgniliar dna sbals hcaorppa ,sliardraug rof stresni tsaC •
• Wingwalls, headwalls and footings dna gnippihs ,ngised no tnedneped snoisnemid noitceS •
context of installation
DIMENSIONS
SERVICESNAPS-ED rof sgniward larutcurts laniF •
•
® are sealed (stamped) by a Professional Engineer. DECAST holds a Certifi cate of Authorization licence #11600360, issued by Professional Engineers Ontario
• Installation assistance and consultation can be provided
APPLICATIONS • Small bridge construction and replacement
FEATURES AND BENEFITS• Fully engineered, modular system• Rapid installation• Precast Footings & Express Foundations• Outward horizontal reactions – one-sided keyway, reduced forming and grouting• Maximized clear span and clear distance between footings• Lower installation and maintenance costs• Three-sided structure provides a natural bottom for environmental applications
• Underpasses / overpasses for roads, stream crossings(to preserve natural streambed), pedestrian walkways
Precast Footings & Express Foundations
5
decastltd.com
STANDARD(S) REFERENCES
ADDITIONAL INFORMATIONContact us at sales@decastltd.com for:
• Box culvert sizes, not listed on next page• 3-sided box culverts• Special loading conditions (increased depth of cover, railway loading, other special loading conditions)• Post tensioned box culverts
DIMENSIONSOPSS Design: standard length of sections is 2.44mDECAST Design: standard length of sections is 2.5m
OPSS DESIGN
SPAN X RISE (mm)
WALL THICKNESS (mm)
APPROX. MASS (kg/m)
1800 x 900 200 3,380
1800 x 1200 200 3,690
2400 x 1200 200 4,560
2400 x1500 200 4,870
2400 x 1800 200 5,170
3000 x 150 250 6,860
3000 x 1800 250 7,250
3000 x 2100 250 7,630
3000 x 2400 250 8,020
DECAST DESIGN
SPAN X RISE (mm)
WALL THICKNESS (mm)
APPROX. MASS (kg/m)
3600 x 2400 300 10,130
3600 x 3000 300 11,010
3600 x 3600 300 11,900
3600 x 4200 300 12,780
4200 x 2400 300 11,010
4200 x 3000 300 11,900
4200 x 3600 300 12,780
4200 x 4200 300 13,660
4800 x 2400 350 14,140
4800 x 3000 350 15,160
4800 x 3600 350 16,190
4800 x 4200 350 17,220
5400 x 2400 350 15,160
5400 x 3000 350 16,190
5400 x 3600 350 17,220
5400 x 4200 350 18,250
noitac fiilauqerP tnalP •Program
• OPSS 1821• CSA S6 – CHDBC
• OPSS 422• ASTM C1433• CSA A23.4
• Bends• Reducers & Increasers• Radius Sections• Beveled Ends• Scribed Holes
• Flush Ends• Maintenance Hole Tees• Plugs and Caps• Dowels and Inserts - 15 M
FEATURES AVAILABLE ON REQUEST
BOX CULVERTSAS BRIDGES
APPLICATIONS• Conveyance of storm water from urban developments• Designed for gravity flow of fluids• Can be used as small bridges and for stream crossing where natural stream bed does not have to be maintained
6
decastltd.com
STANDARD(S) REFERENCES
ADDITIONAL INFORMATIONContact us at sales@decastltd.com for:
• Box culvert sizes, not listed on next page• 3-sided box culverts• Special loading conditions (increased depth of cover, railway loading, other special loading conditions)• Post tensioned box culverts
DIMENSIONSOPSS Design: standard length of sections is 2.44mDECAST Design: standard length of sections is 2.5m
OPSS DESIGN
SPAN X RISE (mm)
WALL THICKNESS (mm)
APPROX. MASS (kg/m)
1800 x 900 200 3,380
1800 x 1200 200 3,690
2400 x 1200 200 4,560
2400 x1500 200 4,870
2400 x 1800 200 5,170
3000 x 150 250 6,860
3000 x 1800 250 7,250
3000 x 2100 250 7,630
3000 x 2400 250 8,020
DECAST DESIGN
SPAN X RISE (mm)
WALL THICKNESS (mm)
APPROX. MASS (kg/m)
3600 x 2400 300 10,130
3600 x 3000 300 11,010
3600 x 3600 300 11,900
3600 x 4200 300 12,780
4200 x 2400 300 11,010
4200 x 3000 300 11,900
4200 x 3600 300 12,780
4200 x 4200 300 13,660
4800 x 2400 350 14,140
4800 x 3000 350 15,160
4800 x 3600 350 16,190
4800 x 4200 350 17,220
5400 x 2400 350 15,160
5400 x 3000 350 16,190
5400 x 3600 350 17,220
5400 x 4200 350 18,250
noitac fiilauqerP tnalP •Program
• OPSS 1821• CSA S6 – CHDBC
• OPSS 422• ASTM C1433• CSA A23.4
• Bends• Reducers & Increasers• Radius Sections• Beveled Ends• Scribed Holes
• Flush Ends• Maintenance Hole Tees• Plugs and Caps• Dowels and Inserts - 15 M
FEATURES AVAILABLE ON REQUEST
BOX CULVERTSAS BRIDGES
APPLICATIONS• Conveyance of storm water from urban developments• Designed for gravity flow of fluids• Can be used as small bridges and for stream crossing where natural stream bed does not have to be maintained
7
MODULAR BRIDGES &FOOTINGS
BRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEW
PRESTRESSEDGIRDERS
PROJECT SPECIFICCOMPONENTS
MANUFACTURED
100% INDOORS WITH CONTROLLED CONDITIONS
decastltd.com 2020.03.18
WEB www.decastltd.com4
CONTACT Rob Micieli 416.605.7374 Vice President, Sales
Mauro DeFranco, P.Eng.
647.500.3789 Technical Sales Engineer
Frank Mazza, C.E.T.
416.520.2779
John Pozzobon, C.E.T.
905.302.1062
Martin Fischer 705.796.8868
Richard Mulder, P.Eng. 705.734.2892ext 2711Manager, Bridge Construction
B.J. Cochrane 705.734.2892ext 2284Manager, Fleet & Yard
Sales
Sales
Sales
SALES sales@decastltd.com
ENGINEERING
engineering@decastltd.com
INFO & INQUIRIES
info@decastltd.com
DECAST Ltd.8807 County Road 56Utopia, ON L0M 1T01.800.461.5632705.734.2892
! %
0
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