COMPACT STANDON PARTS MANUAL …...10 5002102 RIM 11 5002101 TIRE 11X4 12 B9877.1-28407 SEAL 9...

COMPACT STANDON PARTS MANUAL ER36FS600VL

ER36FS600VLCA

ENCORE MANUFACTURING

A DIVISION OF WORLDLAWN POWER EQUIPMENT, INC.

ENCOREEQUIPMENT.COM

401 N. COMMERCE STREET

BEATRICE, NE 68310

800-267-4255

FAX – 402-223-4103

Contents

CASTER ASSEMBLY ......................................................................................... 7

CONTROL ASSEMBLY LH ................................................................................ 9

CONTROL ASSEMBLY RH .............................................................................. 10

UPPER HANDLE ASSEMBLY ......................................................................... 11

FRONT FRAME ................................................................................................ 13

UPPER FRAME GROUP .................................................................................. 15

LIFT LEVER ASSEMBLY ................................................................................. 18

LEG PAD ASSEMBLY ..................................................................................... 19

FUEL TANK ASSEMBLY ................................................................................. 20

CARBON CANISTER ASSEMBLY ................................................................... 21

36” DECK ASSEMBLY..................................................................................... 22

FLOATING IDLER ASSEMBLY ........................................................................ 24

DRIVE IDLER ASSEMBLY ............................................................................... 25

BLADE SPINDLE ASSEMBLY ......................................................................... 26

PARK BRAKE ASSEMBLY .............................................................................. 28

DRIVE ASSEMBLY .......................................................................................... 30

ENGINE GROUP .............................................................................................. 32

WIRE HARNESS .............................................................................................. 34

ELECTRICAL GROUP ..................................................................................... 35

DECAL GROUP ................................................................................................ 37

CASTER ASSEMBLY

ITEM PART NO. DESCRIPTION

1 5002095 CASTER YOKE WELDMENT

2 5002100 CASTER WHEEL W/BEARINGS

3 B5782-12150 BOLT M12 X 150

4 B6182-12 LOCKNUT M12

5 B297-32922 BEARING

6 5002091 SPRING WASHER

7 B6182-16 LOCKNUT M16

8 5002092 CASTER TUBE

9 5002103 CASTER WHEEL BEARING

10 5002102 RIM

11 5002101 TIRE 11X4

12 B9877.1-28407 SEAL

CONTROL ASSEMBLY LH

1 363155 OPC SPRING

2 452081 HANDLE W/GRIP

3 462154 WLD, LH HANDLE PIVOT

4 523034 PARK SWITCH

5 2806010 NYLON BUSHING

6 B1152-6 GREASE FITTING M6

7 B2685-121618 OILITE BRONZE BEARING 12 X 16 X 18

8 B5281-840 SHOULDER BOLT

9 B6172-5 NUT, JAM M5

10 B6182-5 NUT, NYLOC M5

11 B6187-6 FLANGED TOPLOCK M6

12 B823-516 SCREW M5X16

13 B70-540 SCREW M5 X 40

14 B861.1-6 INT TOOTH LOCKWASHER 6

CONTROL ASSEMBLY RH

1 363155 OPC SPRING

2 452081 HANDLE W/GRIP

3 462155 WLD, RH HANDLE PIVOT

7 B2685-121618 OILITE BRONZE BEARING 12 X 16 X 18

8 B5281-840 SHOULDER BOLT

9 B6172-5 NUT, JAM M5

12 B70-540 SCREW M5 X 40

13 B823-516 SCREW, M5 X 16

14 B861.1-6 INT TOOTH LOCKWASHER 6

UPPER HANDLE ASSEMBLY

1 423027 IGNITION SWITCH

2 523031 PTO SWITCH

3 523283 HOUR METER

4 463555 THROTTLE CONTROL – CONSOLE

5 463554 CABLE, CHOKE

6 B823-516 SCREW M5 X 16

7 464100 ASM, CONTROL BASIC

8 463539 TRAY, UTILITY

9 103003 #10-14 X 1/2 PP PLASTITE

12 109008 3/8-24 WHIZLOCK NUT

13 B5787-830 SCREW, HH FLANGE M8 X 30

14 5205016 ROD END, SPHERICAL M8 RH SIBJK8S

15 464084 ASM, SO PUMP ROD

16 5205003 SPRING, COMPRESSION

17 B5787-820 SCREW, HH FLANGE M8X20

18 462144 ASM, PUMP CNTL CRANK

19 B97.1-16 WASHER 16

20 B896-12 SNAP RING 12

21 B5787-835 BOLT, M8 X 35 FLANGE HEAD

22 253075 CABLE ANCHOR SPACER

23 464080 ASM, LH DRIVE HANDLE - DETAIL ON PG 9

24 464081 ASM, RH DRIVE HANDLE – DETAIL ON PG 10

25 463276 ROD, SO PUMP CONTROL

26 B6171-8L NUT M8 X 1 LH

27 B6171-8 NUT M8

28 5205017 ROD END, SPHERICAL M8 LH SILBJK8S

29 464098 ASM, PUMP CTRL SHORT

30 B6171-8 NUT M8

31 B6171-8L NUT M8 X 1 (LH)

32 5205016 ROD END, SPHERICAL M8 RH SIBJK8S

33 462179 ASM, SHORT PUMP LINK

34 5205017 ROD END, SPHERICAL M8 LH SILBJK8S

FRONT FRAME

FRONT FRAME ITEM PART NO. DESCRIPTION

1 B12613-252220 BUSHING 25X22X20

2 B896-15 SNAP RING 15

4 B1152-8 GREASE FITTING 8MM

5 B97.1-12 WASHER 12

6 B6187-12 NUT, FLANGED TOPLOCK M12

7 5202020 WASHER

8 B5787-1230 SCREW, HH FLANGED M12 X 30

10 B6182-12 NUT, NYLOC M12

11 463521 SPRING, DECK

12 5203907 BUMPER, RUBBER

13 B5787-820 SCREW, HH FLANGE M8X20

14 B6177-10 NUT, FLANGED M10

15 B97.1-20 WASHER 20

16 B882-1055B PIN, M10 X 55 CLEVIS

17 462129-1 WLD, HGT STOP ARM

18 462130 WLD, CAM SLIDE

19 B5786-10055 SCREW, HH TAP M10 X 55

20 462123 WLD, LIFT STOP CAM

21 XSZ56-1-17 HAIR PIN

22 463188 SPACER, CAM HUB

23 2804038 DETENT SPRING

24 B308-4 BALL SR4

25 463191-2 LINK, SHORT LIFT

26 462126-2 WLD, LH FRONT LIFT CRANK

28 462193 ASM, FRONT COVER WITH DECAL

29 5203408 WASHER

30 462125-2 WLD, RH FRONT LIFT CRANK

31 464064 ASM, 36 SO DECK CHAIN

32 464062 ASM, 36 SO PUMP IDLER

33 463547 TENSION SPRING

34 B5783-1280 SCREW, HH TAP M12 X 80

35 463320 CHAIN, DECK

36 3332005 COMPRESSION SPRING

37 463192-2 LINK, LONG LIFT

38 B97.1-8 WASHER 8

39 B93-8 LOCKWASHER 8

40 B5783-820 SCREW, HH TAP M 8 X 20

41 B5782-1040 SCREW, HH M10 X 40

42 462120-2 WLD, 32/36 MAIN FRAME

43 463523-2 COVER, PUMP BELT

44 B5787-620 HEX FLANGE HD BOLT M6X20

45 463565 PLATE, LIMITING

47 B96-12 WASHER, FLAT LARGE M12

UPPER FRAME GROUP

1 462138 WLD, DECK HEIGHT CAM ROD

2 462194 ASM, TOE PANEL WITH DECAL

3 463195 SPACER, LEVER LOCK

4 463199 TUBE, HEIGHT KNOB

5 463211 BUSHING, LATCH

6 463212 SPRING, LATCH

7 463234 RELAY, START

8 463235 MODULE, CSO SAFETY

9 464063 ASM, LIFT LEVER DETAIL ON PG 18

10 464065 ASM, HEIGHT CAM CONTROL

11 3302190 KNOB, 3-PRONGED W/STUD

12 5002020 CAP, DUST

13 5202022 BUSHING

14 5203044 SEAT SPRING

15 5203907 BUMPER, RUBBER

16 5208203 HOOK ROD/ LINK ROD

18 2ZS6-049001 HAIR PIN COTTER

19 453419-1 BATTERY HOLD DOWN – BLACK

20 462132-2 WLD, LH FENDER

21 462133-2 WLD, RH FENDER

22 462137-1 WLD, GAS TANK TRAY

23 464068 ASM, FOOT PLATE FRAME

24 462178-2 WLD, LH UPPER SIDE

25 462180-2 WLD, RH UPPER SIDE

26 463193-2 PLATE, LOCK

27 463194-2 COVER, LOCK PLATE

28 463210-2 LATCH, FOOT PLATE

29 463248-1 BRACKET, GAS TANK TOP

30 B1096-625 KEY 6 X 25

31 B5783-820 SCREW, HH TAP M8 X 20

32 B5783-840 SCREW, HH TAP M8 X 40

33 B5783-850 BOLT M8 X 50

36 B5787-625 M6 X 25 HH FLAT SCREW

37 B5787-850 HEX FLANGE HD BOLT M8 X 50

39 B6182-10 NUT, NYLOC M10

42 B6187-12 NUT, FLANGED TOPLOCK M12

44 B62-6 BUTTERFLY NUT M6

UPPER FRAME GROUP

45 B7274.4-16063 KNOB, 16 X 63

46 B801-825 BOLT, CARRIAGE SN M8 X 25

47 B801-840 BOLT, CARRIAGE SN M8 X 40

48 B882-4024B PIN, 4 X 24 CLEVIS

49 B882-4035B PIN, 4 X 35 CLEVIS

53 B96-8 WASHER 8

54 B97.1-10 WASHER, FLAT M10

55 B97.1-12 WASHER 12

56 B97.1-6 WASHER 6

57 B97.1-8 WASHER 8

58 FOR REFERENCE ONLY BATTERY 12V

LIFT LEVER ASSEMBLY

1 462128 WLD, RELEASE ROD

2 5202030 ROLLER

3 5202032 HANDLE GRIP

4 5202033 PUSH BUTTON

6 5203408 WASHER

7 462127-2 WLD, DECK LIFT LEVER

9 B5783-820 SCREW, HH TAP M8 X 20

10 B6172-8 NUT, THIN HEX M8

LEG PAD ASSEMBLY

1 100271 5/16-18 X 3/4 HHCS

2 253075 CABLE ANCHOR SPACER

3 453379 CUSHION

4 463454 WASHER, .312 ID WAVEY

5 5210107 DAMPER

6 462177-1 WLD, LEG PAD PAN

7 B5787-835 BOLT, M8 X 35 FLANGE HEAD

9 B96-8 WASHER 8

FUEL TANK ASSEMBLY

1 363098 CLAMP, FUEL LINE 1/4 ID

2 363413 FUEL CAP - EPA/CARB

3 462139 ASM, 36 SO GAS TANK

4 463552 HOSE, VENT 1/4 X 3"

5 533085 FUEL LINE / 21 1/2" LONG (.25")

6 543362 HOSE, VENT 3/16 ID X 36

7 5000130 REDUCER, HOSE 3/16 - 1/4

CARBON CANISTER ASSEMBLY

1 353242 HOSE, VENT 3/16 X 33"

2 363098 CLAMP, FUEL LINE 1/4 ID

3 363413 FUEL CAP - EPA/CARB

4 363423 CARBON CANISTER 382 CC

5 462139 ASM, 36 SO GAS TANK

6 463552 HOSE, VENT 1/4 X 3"

7 463553 HOSE, VENT 3/16 X 7"

8 533085 FUEL LINE / 21 1/2" LONG (.25")

9 5000130 REDUCER, HOSE 3/16 - 1/4

10 B5787-612 SCREW, FLANGED HH M6 X 12

36” DECK ASSEMBLY

1 464071 ASM, 36 SO DEFLECTOR

4 464111 ASM, DRIVE IDLER DETAIL ON PG 28

5 464073 ASM, BLADE BELT TENSION – DETAIL ON PG 27

6 462190 ASM, 36 LH BELT COVER WITH DECAL

7 462189 ASM, 36 RH BELT COVER WITH DECAL

8 3302003 BLADE BRAKE SPRING

9 B5783-1080 HEX HD BOLT M10X80

10 104511 3/4-16 UNF REG HEX NUT

11 105010 3/4 LOCKWASHER

12 463259 BELT, 36 SO DECK DRIVE

13 463258 BELT, 36 SO BLADE

14 B6182-16 NYLOC NUT M16

15 B5782-1665 SCREW, HH M16 X 65

16 464076 ASM, 36 SO DECK STRUT

17 5201055 AXLE PIN WELDMENT

18 B93-8 LOCKWASHER M8

19 B5787-825 SCREW, HH FLANGE M8x25

20 B5783-1030 HEX HD BOLT M10X30

21 463547 TENSION SPRING

22 100294 3/8-16 X 1-1/2 HHCS

23 462147 WLD, DECK ADJUSTER

24 B97.1-8 WASHER 8

25 464113 ASM, FLOATING IDLER DETAIL ON PG 26

26 462148-2 WLD, FLOATING IDLER BAR

27 B97.1-12 WASHER 12

28 B5783-1240 SCREW, HH TAP M12 X 40

30 B6182-12 NUT, NYLOC M12

31 464074 ASM, FLOATING IDLER BAR

32 462166 PULLEY, DECK

33 B5783-816 SCREW, HH TAP M8 X 16

34 3302190 KNOB, 3-PRONGED W/STUD

35 462187 ASM, 36 DECK WITH DECAL

36 583106 BLADE SPINDLE ASM – DETAIL ON PG 29

37 104257 3/8-16 HEX NYLOC NUT

38 363382 BLADE SPACER

39 463250 BLADE, 36 SO

463557 MULCHING BLADE, 17.75”

40 583108 5/8 SPRING DISC WASHER

41 100347 5/8-11 X 2 HHCS

42 B5783-1040 BOLT, M10 X 40

43 462192 ASM, FRONT PULLEY COVER WITH DECAL

FLOATING IDLER ASSEMBLY

1 100030 3/8-16 X 3 HHTB

2 104257 3/8-16 HEX NYLOC NUT

3 462196 WLD, DECK TENSION ARM

4 463569 BUSHING, DECK TENSION

5 463570 LINK, DECK TENSION

6 523329 FLOATING IDLER - FLAT

7 3307004 WASHER

8 5002164 PADDING BLOCK

9 B2685-202420 BEARING 20 X 24 X 20

10 B5782-1080 BOLT M10 X 80

11 B5783-1020 SCREW, HH TAP M10 X 20

12 B6182-10 NUT, NYLOC M10

13 B93-10 SPLIT LOCK WASHER M10

DRIVE IDLER ASSEMBLY

1 B5783-1025 SCREW, HH TAP M10x25

2 3302058 WASHER 10

3 5201061 WASHER

4 B893.2-47 SNAP RING 47

5 B276-6204RS BEARING

6 463568 SPACER, DRIVE IDLER

7 462186 WLD, DRIVE IDLER

8 462185-1 WLD, DRIVE IDLER AXLE

10 B801-820 BOLT, CARRIAGE SN M8X20

BLADE SPINDLE ASSEMBLY

1 363350 BEARING – BLADE SPINDLE

2 583113 BEARING SPACER TUBE

3 583111 SPINDLE HOUSING

4 583112 SPINDLE SHAFT

PARK BRAKE ASSEMBLY

1 363022 ADJ. LEVER GRIP

2 462159-1 WLD, 36 SO PARK BRAKE LEVER

3 B5783-820 SCREW, HH TAP M8 X 20

5 B96-8 WASHER 8

6 463536 SPACER, BRAKE LEVER

7 B5787-630 HEX FLANGE HD BOLT M6 X 30

8 5208103 NUT RACK

10 462174-1 WLD, NEUTRAL LOCK PAWL

11 B5782-8120 BOLT M8 X 120

12 363155 OPC SPRING

13 462172-1 WLD, RH BRAKE LEVER BRKT

14 463535 BEARING, TWO BOLT 17MM

15 B97.1-6 WASHER 6

17 463513 SWITCH, NO/NO PARK

18 B823-516 SCREW M5 X 16

19 B1096-618 SQUARE KEY 6 X 18

20 464088 ASM, BRAKE CONTROL ROD

21 463288 ROD, 36 SO BRAKE

22 5206003 CONNECTING YOKE

23 B6171-10 NUT M10 X 1

24 B882-1030 PIN, M10 X 30 CLEVIS

26 XSZ56-1-17 HAIR PIN

27 B97.1-8 WASHER 8

28 462173-1 WLD, LH BRAKE LEVER BRKT

29 462160-1 WLD, BRAKE SHAFT

30 464089 ASM, BRAKE LINK

31 463538 SPRING, TORSION

32 106763 1/8 X 1-1/4 COTTER PIN

35 2800020 BRAKE SWIVEL

36 B97.1-20 WASHER 20

37 463289 LINK, 36 SO BRAKE

38 462171-1 WLD, BRAKE LOCK SHAFT

DRIVE ASSEMBLY

1 463178 BELT, PUMP DRIVE

2 463532-2 PAN, FOOT ISO

3 B12-850 BOLT, M8 X 50

4 463326 HTE TRANSAXLE RH – MODEL #HTE10D195B4FKKCA000

5 463325 HTE TRANSAXLE LH – MODEL #HTE10C195B4DKKCA000

6 463209 BUSHING, FOOT PLATE

7 462134-2 WLD, FOOT PLATE

8 B5783-816 SCRE, HH TAP M8 X 16

10 543181 ISO MOUNT, SEAT

11 B6177-8 NUT M8

12 B5782-840 BOLT M8 X 40

14 464066 ASM, FOOT PLATE

15 103023 1/2-20 X 60 T LUG NUT

16 463310 TIRE, 18 - 8.50 X 10 DRIVE

17 463458 RIM, WHT 10 X 7 W/VALVE

18 462181 ASM, 36 SO DRIVE WHEEL WHT

19 B5783-825 HEX HD BOLT M8 X 25

20 B96-8 WASHER 8

21 463524 SPRING, COMPRESSED

22 B5782-12100 SCREW, HH M12 X 100

23 B6182-12 NUT, NYLOC M12

24 B5782-1245 SCREW, HH M12 X 45

25 464061 ASM, LOWER AXLE MOUNT

26 462136-1 WLD, AXLE PAN STRAP

27 B5783-820 SCREW, HH TAP M8 X 20

28 B97.1-8 WASHER 8

29 462135-1 WLD, AXLE PAN

30 B97.1-12 WASHER 12

ENGINE GROUP

1 FOR REFERENCE ONLY ENGINE, KAW FS600V

2 462151 WLD, PUMP DRIVE PULLEY

3 463219 SPACER, 36 SO CLUTCH

4 463564 CLUTCH, 5219-54C

5 853171 MUFFLER - FS600V KAW

6 5201061 WASHER

7 5203435 BOLT 3/8-16UNC*1-1/2

8 2807016B BOLT 7/16-20UNFX3-1/2

9 462195 ASM, MUFFLER COVER WITH DECAL

10 B5783-820 SCREW, HH TAP M8x20

12 B93-10 SPLIT LOCK WASHER M10

13 343146 90 DEGREE DRAIN -KAW BLK

14 423324 MUFFLER GASKET - 15,17 HP KAW

WIRE HARNESS

ELECTRICAL GROUP

1 463137 HARNESS, 36 SO WIRE

2 543389 CLIP, LOOM ZIP-TIE

3 2808103 POSITIVE POLE CABLE

4 2808107 COVER

5 3609004 MOTOR POLE POST

6 5208013 NEGATIVE POLE

7 B5783-620 SCREW, HH TAP M6x20

9 423027 IGNITION SWITCH

10 FOR REFERENCE ONLY BATTERY, 12V U1 300CCA

11 463234 RELAY, START

12 463235 MODULE, CSO SAFETY

13 463564 CLUTCH, 5219-54C

14 523031 PTO SWITCH

16 523283 HOUR METER

DECAL GROUP

CONTENTS SUBJECT TO CHANGE STANDON 2017-04

COMPACT STANDON PARTS MANUAL …...10 5002102 RIM 11 5002101 TIRE 11X4 12 B9877.1-28407 SEAL 9...

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