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OCTOBER 2013
Pic
ture
:R
A17
50-8
-5-R
OL
L08
-SIL
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION
EVOLUTION ROLL08 SIZES
600÷3080
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
NEW LOW-INERTIA INTERCHANGEABLECANTILEVER ROLLERS
ROLLER-ARMS RETROFITTABLE ON ALL THE PREVIOUS BASKETS “ROLL” SERIES
FOR ALL BUBBLE DIMENSIONS: LAYFLAT FROM 25 TO 12.500 MM. (1 - 500 INCHES)
INCREASED DIAMETER OPENING: MIN-MAX RATIO MORE THAN 1:4,5
VERSIONS WITH 8 OR 12ROLLER-ARMS PER LEVELFOR BEST SIZING ANDSTABILIZING EFFECT
ROLL08 BASKETS CAN BE FITTED INTO ALL EXISTINGGAMMATEC LIFTING FRAMES
GUIDING ROLLERS AVAILABLE:
INSULATING WOOL SOCKETS:
CODE -W
SILICONE:
CODE -SIL SOLID
CODE -ESIL FOAMED
CODE -WSIL WOOL+SIL
CARBON FIBER:
CODE -CFCODE -CFW WITH WOOL
CODE -CFNSP EXTREME NO-STICK
SEGMENTED ROLLERS:
CODE -P PBT/TFE
CODE -R PTFE
OTHER SOLUTIONS:
CODE -ENS ALU EXTREME NO-STICK
CODE -PTFE TEFLON COATED
OTHER SOLUTIONS UNDER TEST
MAXIMUM FLEXIBILITY:
ARMS AND ROLLERS CAN BE EASILY UPDATED FOR ANY NEED OF IMPROVEMENT
OF THE EXTRUSION LINE DURING THE YEARS
INCREASED HIGH QUALITYLINE SPEED
SMOOTH-RUNNINGMAINTENANCE-FREE ROLLERS
ROBUST DESIGNFOR LONG LASTINGHIGH RELIABILITY
OPTIMIZED AIR FLOWS ON THE BUBBLE
NO MARKS, SCRATCHES ORALTERATION ON FILM SURFACE
READY FOR IBC SYSTEMSANY MANUFACTURER
NO EFFECTS OR VARIATIONSON FILM THICKNESS
TOP PERFORMANCES:
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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NEW LOW INERTIA INTERCHANGEABLE CANTILEVER ROLLERS
Basket size 2750-8-5-ROLL08-W
EVOLUTION ROLL08
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
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2013
VERSION WITH 8 ROLLER-ARMS
PER LEVEL
12
8
VERSION WITH 12 ROLLER-ARMS
PER LEVEL
EVOLUTION ROLL08
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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VE
RS
ION
12 R
OLL
ER
-AR
MS
P
ER
LE
VE
L
EVOLUTION ROLL08
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
CT
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16 ARMS VERSIONFOR “HIGH END” APPLICATIONS
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080
EVOLUTION ROLL08
SP
EC
IAL
VE
RS
ION
16 R
OLL
ER
-AR
MS
P
ER
LE
VE
L
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2013
EVOLUTION ROLL08
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
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Models:
RA BASKET WITH VERTICAL ADJUSTMENT
FM BASKET WITHOUT VERTICAL ADJUSTMENT
RARC 360° OSCILLATING BASKET WITH VERTICAL ADJUSTMENT
FM 4/8 ARMS 2/3 LEVELS
RA 8/12 ARMS 3/4/5/6 LEVELS
FM 8/12 ARMS 3/4/5/6 LEVELS
RARC 8 ARMS 3/4/5/6 LEVELS
SUPPORT BASKET
PRIMARY BASKET
ORDER CODE: RA 1750 - 8 - 5 - ROLL08 - W + … + …Model Size Arms Levels Series Rollers Type Options
EVOLUTION ROLL08
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
CT
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260401088180 ÷ 815115 ÷ 519RA 800-*-*-ROLL08-*
550502294690 ÷ 3030440 ÷ 1929RA 3000-*-*-ROLL08-*
520502294630 ÷ 2790400 ÷ 1776RA 2750-*-*-ROLL08-*
50
50
50
50
40
40
40
40
40
B
690 ÷ 3110
580 ÷ 2610
520 ÷ 2385
470 ÷ 2165
430 ÷ 1965
400 ÷ 1765
310 ÷ 1485
260 ÷ 1165
16 ÷ 650
LAYFLATMIN – MAX
440 ÷ 1980
370 ÷ 1661
330 ÷ 1518
300 ÷ 1378
275 ÷ 1251
255 ÷ 1125
195 ÷ 945
165 ÷ 741
10 ÷ 414
Ø FILMMIN - MAX
5702294RA 3080-*-*-ROLL08-*
4902294RA 2550-*-*-ROLL08-*
4602126RA 2350-*-*-ROLL08-*
4301958RA 2150-*-*-ROLL08-*
3901815RA 1950-*-*-ROLL08-*
3601675RA 1750-*-*-ROLL08-*
3301510RA 1450-*-*-ROLL08-*
2801286RA 1150-*-*-ROLL08-*
220884RA 600-*-*-ROLL08-*
KG.(5 LEV.)
AMODEL
DWG: 10-12-171
Dimensions for Ø FILM and LAYFLAT are calculated considering a 3% film shrinkage during the cooling
No. Arms No. Levels Rollers Code
MODEL RA
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
Dimensionsalready declassedfor film shrinkage
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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160522960180 ÷ 815115 ÷ 519FM 800-*-*-ROLL08-*
38015632405690 ÷ 3030440 ÷ 1929FM 3000-*-*-ROLL08-*
34014462215630 ÷ 2790400 ÷ 1776FM 2750-*-*-ROLL08-*
1584
1376
1259
1138
1039
940
813
663
437
B
690 ÷ 3110
580 ÷ 2610
520 ÷ 2385
470 ÷ 2165
430 ÷ 1965
400 ÷ 1765
310 ÷ 1485
260 ÷ 1165
16 ÷ 650
LAYFLATMIN – MAX
440 ÷ 1980
370 ÷ 1661
330 ÷ 1518
300 ÷ 1378
275 ÷ 1251
255 ÷ 1125
195 ÷ 945
165 ÷ 741
10 ÷ 414
Ø FILMMIN - MAX
3902445FM 3080-*-*-ROLL08-*
3202110FM 2550-*-*-ROLL08-*
3001950FM 2350-*-*-ROLL08-*
2801840FM 2150-*-*-ROLL08-*
2601715FM 1950-*-*-ROLL08-*
2401560FM 1750-*-*-ROLL08-*
2201375FM 1450-*-*-ROLL08-*
1801160FM 1150-*-*-ROLL08-*
120780FM 600-*-*-ROLL08-*
KG.(5 LEV.)
AMODEL
DWG: 10-12-170
Dimensions for Ø FILM and LAYFLAT are calculated considering a 3% film shrinkage during the cooling
No. Arms No. Levels Rollers Code
MODEL FM
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
Dimensionsalready declassedfor film shrinkage
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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MODEL RARC
580502294630 ÷ 2790400 ÷ 1776RARC 2750-*-*-ROLL08-*
50
50
50
40
40
40
40
B
580 ÷ 2610
520 ÷ 2385
470 ÷ 2165
430 ÷ 1965
400 ÷ 1765
310 ÷ 1485
260 ÷ 1165
LAYFLATMIN – MAX
370 ÷ 1661
330 ÷ 1518
300 ÷ 1378
275 ÷ 1251
255 ÷ 1125
195 ÷ 945
165 ÷ 741
Ø FILMMIN - MAX
5502294RARC 2550-*-*-ROLL08-*
5202126RARC 2350-*-*-ROLL08-*
4901958RARC 2150-*-*-ROLL08-*
4501815RARC 1950-*-*-ROLL08-*
4201675RARC 1750-*-*-ROLL08-*
3901510RARC 1450-*-*-ROLL08-*
3401286RARC 1150-*-*-ROLL08-*
KG.(5 LEV.)
AMODEL
DWG: 10-12-172No. Arms No. Levels Rollers Code
Dimensions for Ø FILM and LAYFLAT are calculated considering a 3% film shrinkage during the cooling
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
Dimensionsalready declassedfor film shrinkage
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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OTHER SPECIAL OPTIONS ON REQUESTSTANDARD OPTIONS
“High Precision” package for enhanced basket strength and precision. Layflat control 0,5 mm+HP
“Certified Lifting” system with safety device for additional weights. Up to 500 kg of lifting capacity+CL
Stroke 1800 mm (for shipment in standard container - not high cube)+H1800
Holders for 2 Layflat sensors positioned on top frame+SDF2
Wool felt insulating sleeve. Supplied in rolls of 20 mt each+RW
Please enquire for the other types available…
SPECIAL PREPARATIONS
Brackets for 3 IBC sensors positioned fixed on lower ring+TUF4
Brackets for 3 IBC sensors positioned fixed on lower ring+TUF3
“Air Extraction” system to keep the line free from extrusion fumes and contaminations+EXTR
REPLACING COVERS FOR ROLLERS
DESCRIPTIONCODENo. 4 adjustable mounting brackets (only FM models)+S
SUPPORTS FOR IBC / LAYFLAT SENSORS
Tracer arm for pneumatic system (not available on size 600 and 800)+TP
Bracket for 1 IBC sensor positioned on arm+TU1
Brackets for 2 IBC sensors positioned on arms+TU2
Brackets for 3 IBC sensors positioned on arms+TU3
Brackets for 4 IBC sensors positioned on arms+TU4
Holders for 3 Layflat sensors positioned on top frame+SDF3
Holders for 4 Layflat sensors positioned on top frame+SDF4
AXIAL ADJUSTMENT (only RA and RARC models)
X-Y manual axial adjustment+SAM
X-Y motorized axial adjustment+SA
ELECTRICAL PARTS
Electrical board with commands for “Open-Close” (FM models)+QFM
Electrical board with commands “Open-Close” and “Up-Down” (RA and RARC models)+QRA
Speed regulation card for “Open-Close” motor+REG
Potentiometer (5 - 10 kΩ) on Diameter adjustment+PAC
Potentiometer (5 - 10 kΩ) on Vertical adjustment+PRA
Potentiometers (5 kΩ) on “X-Y” adjustment+PXY
VERTICAL ADJUSTMENT (standard 1000 mm)
Stroke 500 mm+H500
Stroke 750 mm+H750
Stroke 1250 mm+H1250
Stroke 1500 mm+H1500
Stroke 1900 mm+H1900
Stroke 2400 mm (a special “L style” packing is suggested for laid shipment)+H2400
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
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ADJUSTABLE MOUNTING BRACKETS
Only on FM models without vertical adj.
43715632520FM 3000
1584
1446
1376
1259
1138
1039
940
813
663
522
B
8742320FM 2750
4372542FM 3080
4212218FM 2550
3982055FM 2350
3721882FM 2150
351.51742FM 1950
3311602FM 1750
304.51422FM 1450
273.51210FM 1150
2441010FM 800
CA BASKET SIZE
OPTION + S
DWG: 10-12-131
DIM
EN
SIO
NS
(mm
)
Adjustablevertical positioning
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
CT
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X-Y MANUAL AXIAL ADJUSTMENT
Only RA and RARC models
+ SAM
3525102470220022943000
2510
2510
2510
2342
2174
2031
1891
1726
1502
1304
D
2200
2200
2200
2032
1864
1721
1581
1416
1192
994
B
2294
2294
2294
2126
1958
1815
1675
1510
1286
1088
A
3524703080
3524702750
3524702550
3523022350
3521342150
3519911950
3518511750
3016861450
2014621150
201264800
X-YCBASKET SIZE
DWG: 10-12-118
OPTION
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
DIM
EN
SIO
NS
(mm
)
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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X-Y MOTORIZED AXIAL ADJUSTMENT
Only RA and RARC models
5026502600220022942750
2650
2650
2500
2300
2150
2030
1830
1550
1400
D
2230
2200
2050
1880
1740
1600
1430
1200
1000
B
2294
2294
2126
1958
1815
1675
1510
1286
1088
A
5026003000
5026002550
5024502350
5022502150
5021001950
5019801750
5017801450
3015001150
301350800
X-YCBASKET SIZE
DWG: 10-12-115
+ SAOPTION
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
DIM
EN
SIO
NS
(mm
)
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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TRACER ARM FOR PNEUMATIC SYSTEM
Not available on size 800
+ TPOPTION
PNEUMATIC VALVEON REQUEST
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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BRACKET FOR SENSOR POSITIONED ON ARM*+ TU…
(*) use original GAMMATEC brackets only to obtain reliable results from the IBC system. Avoid other solutions that cannot be able to
consider our geometry and movements.
OPTION
+ TUF…HOLDERS FOR SENSOR FIXED AT BASKET FRAME
SEVERAL VERSIONS AVAILABLE ACCORDINGSENSOR TYPE
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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optional
5 - 10 kΩ
Tropicalization
Resistance
FEATURES
POTENTIOMETER ON DIAMETER ADJUSTMENT+ PAC
Same model is also used for option +PXY (potentiometers on X-Y motors)
OPTION
+ PRA POTENTIOMETER ON VERTICAL ADJUSTMENT
+PAC
+PRA
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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2No. speeds available
on request
0 - max.
2,5 A
24 V DC
Tropicalization
Motor Speed regulation
Maximum current
Line
TECHNICAL DATA
SPEED REGULATION CARD ON OPEN-CLOSE MOTOR+ REG
GAMMATEC proprietary module for a very careful setup of the diameter regulation speed, without motor power without motor power lossloss.
+REG module is useful for all extrusion lines and it has become a must havemust have for IBC controls, where a adjustable slow speed is required.
Two adjustable speeds available.
To be installed into GAMMATEC control boards or in your existing electrical board.
OPTION
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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“HIGH PRECISION”PACKAGE+ HPOPTION
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080
The “High Precision” Package includes several advanced improvements and establishes a new standard of performance in bubble guiding and calibration.
Extreme system rigidity
Absence of backlashes
Precise and fluid movements
Accuracy in diameter regulation : 0.2 mm
High Definit ion position feedback
Available on all ROLL08 calibration baskets up to s ize 3080(to be ordered before construction)
Layflat Control: 0.5 mm
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“CERTIFIED LIFTING”PACKAGE+ CLOPTION
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080
Available on all ROLL08 calibration baskets up to s ize 3080(to be ordered before construction)
GR. FEM: A1-M1
Certification according to:
UNI EN ISO 12100-1 : 2005UNI EN ISO 12100-2 : 2005UNI EN ISO 13857-1 : 2008UNI EN ISO 13849-1 : 2007UNI EN ISO 13850 : 2008
UNI EN 953 : 2009UNI EN 1088 : 2008
CEI EN 60204-1IEC - 34 – 5
FEM 1001 - 3rd Edit.FEM 9761FEM 9941FEM 9755
DIE INSERTS - AIR RING
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The “Certified Lifting” Package allows using the basket as a real crane to lift components off the die for maintenance activities or die set up. It is CE certifiedaccording to the specific directives of lifting equipments and includes overload safety device, lifting chains and terminal hooks with safety latch for a comfortable and safe operation.
AIR EXTRACTIONSYSTEM
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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+ EXTROPTION
Frequency converte rfor power modulation
The “EXTR” Package is a specific suction system (Patent Pending) with exhausting elements integrated into the basket. It helps maintaining the equipments of the line free from extrusion fumes and contamination and keeps the workspace around the bubble clean and healthy. It comes complete with self-positioning suction hoods, exhausting fan, tubing, ducting and electrical cabinet with frequency converter for power modulation. Developed in partnership with a leader in antipollution systems, it can also be added on existing baskets.
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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CUSTOMIZED DUCTING LAYOUT ON REQUEST TO MEET THE PREFERRED INTEGRATION ON THE LINE
Standard supply complete unit
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
RETROFIT INTO ROLL08 SYSTEM
CUSTOM SOLUTIONS FOR ANY REQUEST
GA
MM
AT
EC
W&
H, R
EIN
HO
LD A
ND
AN
Y S
CIS
SO
R T
YP
ED
EC
AT
EX
CALIBRATION BASKET FOR BLOWN FILM EXTRUSION EVOLUTION ROLL08 SIZES 600÷3080 O
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GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
BUBBLE HOUSING WITH VERTICAL ADJUSTMENT
GAMMATEC Srl Via Valfurva, 2 - 20027 Rescaldina (MI) Italy - Tel. +39 0331 579804 - Fax +39 0331 579806 - mail@gammatec.it
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EVOLUTION ROLL08 SIZES 600÷3080
NOTES:
Recommended