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Southwire Company | One Southwire Drive, Carrollton, GA 30119 | 800.444.1700
Printed in the USA, 2015. © 2015 Southwire Company, LLC. All Rights Reserved. ®Registered Trademark and ™Trademark of Southwire Company, LLC. National Electric Code and NEC are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169.0115 CIC-CA02
1
CIC APPLICATIONS ....................................................................................2
SIMpull ® CABLE-IN-CONDUIT .....................................................................4
SMOOTH CONDUIT WITH & WITHOUT PULL TAPE ...................................................6
RIBBED CONDUIT WITH & WITHOUT PULL TAPE ....................................................8
PULL TAPE ..............................................................................................10
COPPER TRACER WIRE ............................................................................12
COPPER-CLAD STEEL TRACER WIRE ........................................................14
E-LOC & E-LOC TRANSITION COUPLINGS .................................................16
DOUBLE E-LOC & DOUBLE E-LOC TRANSITION COUPLINGS .........................18
E-LOC TRANSITION FITTINGS & DOUBLE E-LOC TRANSITION FITTINGS .....20
QUICK SEAL TERMINATION FITTINGS ........................................................22
STANDARD END CAPS .............................................................................24
REELS.....................................................................................................26
FAQS.......................................................................................................28
GLOSSARY...............................................................................................29
1. Protects cable:
• During shipment
• During installation
• During operation
2. Reduces labor costs by:
• Eliminating separate handling of both pipe
and wire
• Eliminating assembly of 20' conduit sections
• Eliminating pulling of wire into duct
3. Can eliminate need for special pulling equipment.
4. Helps reduce freight costs.
TABLE OF CONTENTS
B E N E F I T S O F C A B L E - I N - C O N D U I T
5. Allows for various installation methods which may
reduce installation and restoration costs.
6. Can reduce replacement and upgrade costs.
7. HDPE conduit is flexible as opposed to rigid PVC pipe.
8. Available in various colors or stripes.
9. Available in continuous lengths. See reel cart in
back of this catalog.
Ask us if you don't see a cable you need in this catalog.
Practically any cable Southwire manufactures can be
provided as a cable-in-conduit solution. *Subject to size and weight
C A B L E - I N - C O N D U I T S O L U T I O N S
2
CABLE-IN-CONDUIT APPLICATIONS
WINDCommon Cables: Fiber, AL PV, AL MV TRXLP
Applications: Collection of Power Generated by Wind Turbines
UTILITY SERVICECommon Cables: Al MV TRXLP,
AL MV EPR, AL 600VUDApplications: Underground Distribution of Power
AG IRRIGATIONCommon Cables: AL 600VUD, AL RWU90,
CU THHN, CU UF, CU TC, AL XHHW Applications: Providing Power to Irrigation Pivots
SOLARCommon Cables: AL PV, Fiber,
AL THHN, CU THHN, AL MV TRXLP, AL MV EPR, AL RWU90, AL USE, CU USE
Applications: Collection of Power Generated by Solar Panels
D.O.T.Common Cables: CU USE, CU THHN,
CU MV90, CU XHHW, FiberApplications: Fiber Backbones, Long Haul Fiber,
High-mast Lighting, Highway Lighting
AIRPORTCommon Cables: CU L-824,
CU USE, CU XHHWApplications: Runway Lighting,
Volt Power, Apron Lighting
3
CICAPPLICATIONS
PARKING DECKCommon Cables: CU XHHW,
CU USE, CU THHNApplications: Lighting
RAILROADCommon Cables: AL MV TRXLP,
AL MV EPR, Fiber, Railroad Signal CableApplications: Railroad Signals, Fiber Backbone,
Long Haul Fiber, Power Transmission
UTILITY RESIDENTIALCommon Cables: AL USE, AL RWU90, AL 600VUD
Applications: Power to the Home
STREETLIGHTCommon Cables: CU USE, CU THHN, CU XHHW, AL USE, AL THHN, AL XHHW, AL 600VUD, AL RWU90
Applications: Residential Street Lighting, Campus Lighting, City Park Lighting, Walkway Lighting
RV PARKCommon Cables: AL MV TRXLP, AL MV EPR, CU MV TRXLP, CU MV EPR, AL 600VUD, AL THHN, AL XHHW, AL USE, AL RWU90
Applications: Main Power Feed, Power to Pedestals
TURF IRRIGATIONCommon Cables: CU THHN
Applications: Commercial Sprinkler Systems
4
Single Conductors or Paralleled
HDPE Conduit
Color Options Available: Black, Red, Orange, Gray
Striping is Available
• Refer to pages 2-3 of this catalog
A P P L I C A T I O N S
SIMpull ® CABLE-IN-CONDUIT
• Manufactured by continuously extruding HDPE loosely around the cable assembly with no
adhesion between the conduit and the cable, thus leaving the cables free in the conduit.
• Lubrication is applied to the cable, allowing for cables to be pulled out and replaced
if necessary.
• All cables are installed as single conductors or paralleled in HDPE conduit and are
available in Standard Wall, Schedule 40, Schedule 80, SDR 13.5, SDR 11, and SDR 17.
• 600 V, MV, Fiber, and Specialty Cables
• Available with UL marking on 3/4" through 3" Schedule 40 conduit
• Color options available: black, red, orange, gray. Striping is also available.
C O N S T R U C T I O N
O P T I O N S
• Smooth wall ducts are made of high-density polyethylene resin meeting the requirements
of ASTM D 3350.
• All conduit is manufactured in accordance with ASTM F 2160.
• Standard wall conduit comes in a variety of color options and is made in accordance with
NEMA TC-7 and ASTM D 3485.
• UL Listed
I N D U S T R Y A P P R O V A L SCO
NDUI
T
COLO
RS
C O L O R O P T I O N SFiber Optic Cable orange
CATV/Telephone orange
Electric black, gray, red
PROPERTY TEST METHOD VALUE
Density D4883 .953 g/cc
Melt Index D1238 .25 g/10 min
Flexural Modulus D790 168,000 psi
Tensile Strength D638 3900 yield @ 2 in/min
SP-NCLS ESCR F2136 >1000 hrs
Hydrostatic Design Basis D2837 N/A
ALUMINUM SECONDARY CABLES
COPPER SECONDARY CABLES
5
SIM
pull
® C
AB
LE
-IN
-CO
ND
UIT
W E I G H T S A N D M E A S U R E M E N T S
NOMINAL SIZE (inch)
NOMINAL OUTSIDE DIAMETER
(inch)
MINIMUM WALL THICKNESS
(inch)
NOMINAL INSIDE DIAMETER
(inch)
MINIMUM BENDING RADIUS
(inch)
MAXIMUM PULLING TENSION
(lbs)WEIGHT
(lbs/1000 ft)
STANDARD WALL NEMA TC-70.75 1.050 0.060 0.910 12 395 901.00 1.315 0.075 1.145 14 620 1371.25 1.660 0.100 1.440 18 1040 2231.50 1.900 0.115 1.650 21 1370 2902.00 2.375 0.145 2.065 26 2160 4502.50 2.875 0.203 2.449 32 3620 7423.00 3.500 0.216 3.048 39 4735 9694.00 4.500 0.237 3.998 50 6745 1396
SCHEDULE 400.75 1.050 0.113 0.804 12 710 1491.00 1.315 0.133 1.029 14 1050 2191.25 1.660 0.140 1.360 18 1420 2971.50 1.900 0.145 1.590 21 1700 3542.00 2.375 0.154 2.047 26 2280 4752.50 2.875 0.203 2.445 32 3615 7493.00 3.500 0.216 3.042 39 4740 9814.00 4.500 0.237 3.998 50 6745 1396
SCHEDULE 800.75 1.050 0.154 0.722 12 920 1901.00 1.315 0.179 0.936 14 1360 2791.25 1.660 0.191 1.255 18 1870 3861.50 1.900 0.200 1.476 21 2275 4682.00 2.375 0.218 1.913 26 3145 6482.50 2.875 0.276 2.290 32 4780 9893.00 3.500 0.300 2.864 39 6420 13254.00 4.500 0.337 3.786 50 9365 1936
SDR 110.75 1.050 0.095 0.840 12 605 1301.00 1.315 0.120 1.055 14 960 2021.25 1.660 0.151 1.338 18 1520 3161.50 1.900 0.173 1.533 21 1995 4122.00 2.375 0.216 1.917 26 3125 6432.50 2.875 0.261 2.322 32 4550 9413.00 3.500 0.318 2.826 39 6760 13954.00 4.500 0.409 3.633 50 11170 2308
SDR 13.50.75 1.050 0.078 0.874 12 505 1111.00 1.315 0.097 1.101 14 790 1691.25 1.660 0.123 1.394 18 1260 2661.50 1.900 0.141 1.598 21 1655 3462.00 2.375 0.176 2.002 26 2585 5342.50 2.875 0.213 2.423 32 3785 7843.00 3.500 0.259 2.951 39 5610 11594.00 4.500 0.333 3.794 50 9265 1916
SDR 170.75 1.050 0.062 0.906 12 410 921.00 1.315 0.077 1.141 14 635 1401.25 1.660 0.098 1.444 18 1020 2191.50 1.900 0.112 1.656 21 1335 2842.00 2.375 0.140 2.075 26 2090 4372.50 2.875 0.169 2.517 32 3060 6323.00 3.500 0.206 3.063 39 4525 939
CONDUIT SOLUTIONS
6
HDPE Conduit
Smooth
Smooth with Pull Tape UL Listed
Color Options Available:Black, Red, Orange, Gray
Striping is Available
• Commonly installed from transformer to transformer or as underground cables
exiting substations
A P P L I C A T I O N S
• HDPE conduit
• Available as Schedule 40, Schedule 80, SDR 11, and SDR 13.5
C O N S T R U C T I O N
• Available in sizes 3/4" through 4"
• Smooth
• Smooth with pull tape
• Available with UL markings on 3/4" through 3" Schedule 40 conduit
• Color options: black, red, orange, gray. Striping is also available.
• Available with pull tape pre-installed to eliminate the time and labor of having
to install it in the field
O P T I O N S
• Smooth wall ducts are made of high-density polyethylene resin meeting the
requirements of ASTM D 3350.
• All conduit is manufactured in accordance with ASTM F 2160.
• Standard wall conduit comes in a variety of color options and is made in accordance
with NEMA TC-7 and ASTM D 3485.
• Material meets or exceeds the requirements in ASTM D3350 for Class PE435540C
(Black) or “E” (colors with UV Stabilizers).
• UL Listed
I N D U S T R Y A P P R O V A L S
SMOOTH CONDUIT & SMOOTH CONDUIT WITH PULL TAPE
COND
UIT
COLO
RS
C O L O R O P T I O N SFiber Optic Cable orange
CATV/Telephone orange
Electric black, gray, red
PROPERTY TEST METHOD VALUE
Density D4883 .953 g/cc
Melt Index D1238 .25 g/10 min
Flexural Modulus D790 168,000 psi
Tensile Strength D638 3900 yield @ 2 in/min
SP-NCLS ESCR F2136 >1000 hrs
Hydrostatic Design Basis D2837 N/A
SMOOTH
SMOOTH WITH PULL TAPE
7
SM
OO
TH
CO
ND
UIT
& S
MO
OT
H C
ON
DU
IT W
ITH
PU
LL
TA
PE
CONDUIT SOLUTIONS
W E I G H T S A N D M E A S U R E M E N T S
NOMINAL SIZE (inch)
NOMINAL OUTSIDE DIAMETER
(inch)
MINIMUM WALL THICKNESS
(inch)
NOMINAL INSIDE DIAMETER
(inch)
MINIMUM BENDING RADIUS
(inch)
MAXIMUM PULLING TENSION
(lbs)WEIGHT
(lbs/1000 ft)
SCHEDULE 400.75 1.050 0.113 0.804 12 710 1491.00 1.315 0.133 1.029 14 1050 219
1.25 1.660 0.140 1.360 18 1420 297
1.50 1.900 0.145 1.590 21 1700 354
2.00 2.375 0.154 2.047 26 2280 475
2.50 2.875 0.203 2.445 32 3615 749
3.00 3.500 0.216 3.042 39 4740 9814.00 4.500 0.237 3.998 50 6745 1396
SCHEDULE 800.75 1.050 0.154 0.722 12 920 1901.00 1.315 0.179 0.936 14 1360 279
1.25 1.660 0.191 1.255 18 1870 386
1.50 1.900 0.200 1.476 21 2275 468
2.00 2.375 0.218 1.913 26 3145 648
2.50 2.875 0.276 2.290 32 4780 989
3.00 3.500 0.300 2.864 39 6420 13254.00 4.500 0.337 3.786 50 9365 1936
SDR 110.75 1.050 0.095 0.840 12 605 1301.00 1.315 0.120 1.055 14 960 202
1.25 1.660 0.151 1.338 18 1520 316
1.50 1.900 0.173 1.533 21 1995 412
2.00 2.375 0.216 1.917 26 3125 643
2.50 2.875 0.261 2.322 32 4550 941
3.00 3.500 0.318 2.826 39 6760 13954.00 4.500 0.409 3.633 50 11170 2308
SDR 13.50.75 1.050 0.078 0.874 12 505 1111.00 1.315 0.097 1.101 14 790 169
1.25 1.660 0.123 1.394 18 1260 266
1.50 1.900 0.141 1.598 21 1655 346
2.00 2.375 0.176 2.002 26 2585 534
2.50 2.875 0.213 2.423 32 3785 784
3.00 3.500 0.259 2.951 39 5610 1159
4.00 4.500 0.333 3.794 50 9265 1916
8
HDPE Conduit
Ribbed
Ribbed with Pull Tape UL Listed
Color Options Available:Black, Red, Orange, Gray
Striping is Available
• Commonly installed from transformer to transformer or as underground cables
exiting substations
A P P L I C A T I O N S
• HDPE conduit
• Available as Schedule 40, Schedule 80, SDR 11, and SDR 13.5
• Available in sizes 3/4" through 4"
• Ribbed
• Ribbed with pull tape
• Available with UL markings on 3/4" through 3" Schedule 40 conduit
• Color options: black, red, orange, gray. Striping is also available.
• Available with pull tape pre-installed to eliminate the time and labor of having to
install it in the field
C O N S T R U C T I O N
O P T I O N S
• Ribbed ducts are made of high-density polyethylene resin meeting the requirements of
ASTM D 3350.
• All conduit is manufactured in accordance with ASTM F 2160.
• Conduit comes in a variety of color options and is made in accordance with NEMA TC-7
and ASTM D 3485.
• Material meets or exceeds the requirements in ASTM D3350 for Class PE435540C
(Black) or “E” (colors with UV Stabilizers).
• UL Listed
I N D U S T R Y A P P R O V A L S
RIBBED CONDUIT & RIBBED CONDUIT WITH PULL TAPE
COND
UIT
COLO
RS
C O L O R O P T I O N SFiber Optic Cable orange
CATV/Telephone orange
Electric black, gray, red
PROPERTY TEST METHOD VALUE
Density D4883 .953 g/cc
Melt Index D1238 .25 g/10 min
Flexural Modulus D790 168,000 psi
Tensile Strength D638 3900 yield @ 2 in/min
SP-NCLS ESCR F2136 >1000 hrs
Hydrostatic Design Basis D2837 N/A
RIBBED
RIBBED WITH PULL TAPE
9
RIB
BE
D C
ON
DU
IT &
RIB
BE
D C
ON
DU
IT W
ITH
PU
LL
TA
PE
CONDUIT SOLUTIONS
W E I G H T S A N D M E A S U R E M E N T S
NOMINAL SIZE (inch)
NOMINAL OUTSIDE DIAMETER
(inch)
MINIMUM WALL THICKNESS
(inch)
NOMINAL INSIDE DIAMETER
(inch)
MINIMUM BENDING RADIUS
(inch)
MAXIMUM PULLING TENSION
(lbs)WEIGHT
(lbs/1000 ft)
SCHEDULE 400.75 1.050 0.113 0.804 12 710 1491.00 1.315 0.133 1.029 14 1050 219
1.25 1.660 0.140 1.360 18 1420 297
1.50 1.900 0.145 1.590 21 1700 354
2.00 2.375 0.154 2.047 26 2280 475
2.50 2.875 0.203 2.445 32 3615 749
3.00 3.500 0.216 3.042 39 4740 9814.00 4.500 0.237 3.998 50 6745 1396
SCHEDULE 800.75 1.050 0.154 0.722 12 920 1901.00 1.315 0.179 0.936 14 1360 279
1.25 1.660 0.191 1.255 18 1870 386
1.50 1.900 0.200 1.476 21 2275 468
2.00 2.375 0.218 1.913 26 3145 648
2.50 2.875 0.276 2.290 32 4780 989
3.00 3.500 0.300 2.864 39 6420 13254.00 4.500 0.337 3.786 50 9365 1936
SDR 110.75 1.050 0.095 0.840 12 605 1301.00 1.315 0.120 1.055 14 960 202
1.25 1.660 0.151 1.338 18 1520 316
1.50 1.900 0.173 1.533 21 1995 412
2.00 2.375 0.216 1.917 26 3125 643
2.50 2.875 0.261 2.322 32 4550 941
3.00 3.500 0.318 2.826 39 6760 13954.00 4.500 0.409 3.633 50 11170 2308
SDR 13.50.75 1.050 0.078 0.874 12 505 1111.00 1.315 0.097 1.101 14 790 169
1.25 1.660 0.123 1.394 18 1260 266
1.50 1.900 0.141 1.598 21 1655 346
2.00 2.375 0.176 2.002 26 2585 534
2.50 2.875 0.213 2.423 32 3785 784
3.00 3.500 0.259 2.951 39 5610 1159
4.00 4.500 0.333 3.794 50 9265 1916
For conduit with ribbed interior reduce Nominal Inside Diameter by 0.050"
10
Reel
Pre-Installed in Conduit
High-Strength
Flat Woven
Sequential Footage Markings
• High strength measuring and flat woven pulling tape
• 100% polyester for low absorption of moisture
• Resistant to conduit cutting/burning-through during pulling
• Low elongation for safety and accuracy
• Printed with sequential footage markings for easy locating
C O N S T R U C T I O N
• Available in 1130#, 1250#, 1800#, and 2500# tensile strength
• 1800# and 2500# tape also available with a locatable tracer wire pre-installed
• Available on a reel
• Available pre-installed in conduit
O P T I O N S
PULL TAPE
PRE-INSTALLEDIN CONDUIT
AVAILABLE ON A REEL
11
PU
LL
TA
PE
CONDUIT SOLUTIONS
W E I G H T S , M E A S U R E M E N T S , A N D P A C K A G I N G
TENSILE STRENGTH (lbs)
APPROX. WIDTH (inch)
SPOOL LENGTH (feet)
SPOOL SIZE (inch)
WEIGHT PER SPOOL (lbs)
1130 .4375 3000 14 x 12 22
1130 .4375 5000 14 x 12 37
1250 .5000 3000 14 x 12 25
1250 .5000 5000 14 x 12 40
1800 .6250 3000 14 x 12 30
1800 .6250 5000 18 x 13 45
2500 .6250 3000 18 x 13 46
2500 .6250 5000 18 x 13 66
12
Soft Drawn Copper Wire
UL Listed
Insulated with HMWPE
Color Options Available:Yellow, Blue, Red, Orange, Black, Green
• Used as tracer wire to locate buried conduit
• 30 volt constructions suitable for direct burial
• 30 or 600 volt depending on insulation thickness
A P P L I C A T I O N S
• Soft drawn copper solid conductor
• 16 AWG to 8 AWG
• Insulated with high molecular weight polyethylene (HMWPE)
• Color options: yellow, blue, red, orange, black, green
C O N S T R U C T I O N
Southwire's soft-drawn copper tracer wire meets or exceeds the following
ASTM specifications:
• B 3: Soft or Annealed copper wire
• UL listed as tracer wire
I N D U S T R Y A P P R O V A L S
COPPER TRACER WIRE
COND
UIT
COLO
RS
C O L O R O P T I O N SFiber Optic Cable orange
CATV/Telephone orange
Gas yellow
Electric black, red
Water blue
Sewer green
BLUE INSULATION
RED INSULATION
ORANGE INSULATION
BLACK INSULATION
GREEN INSULATION
13
CO
PP
ER
TR
AC
ER
WIR
E
CONDUIT SOLUTIONS
W E I G H T S A N D M E A S U R E M E N T S
SIZE (AWG)
CONDUCTOR NOMINAL O.D. (inch)
INSULATION THICKNESS (inch)
OVERALL NOMINAL O.D. (inch)
APPROX. WEIGHT (lbs/1000 ft)
30 VOLTS16 .0508 0.030 0.111 1114 .0641 0.030 0.124 16
12 .0808 0.030 0.141 24
10 .1019 0.030 0.162 368 .1280 0.030 0.189 56
600 VOLTS16 .0508 0.045 0.141 1314 .0641 0.045 0.154 19
12 .0808 0.045 0.171 27
10 .1019 0.045 0.192 40
8 .1280 0.045 0.219 60
14
Copper-Clad Steel Solid Conductor
UL Listed
Insulated with HMWPE
Color Options Available:Yellow, Blue, Red, Orange, Black, Green
• Used as tracer wire to locate buried conduit
• 30 volt constructions suitable for direct burial
• 30 or 600 volt rating (depending on insulation thickness)
A P P L I C A T I O N S
• Copper-clad steel solid conductor
• 18 AWG to 10 AWG
• 21% conductivity annealed
• Low carbon (LC)
• Insulated with high molecular weight polyethylene (HMWPE)
• Color options: yellow, blue, red, orange, black, green
C O N S T R U C T I O N
Southwire’s Copper-Clad Steel Tracer Wire meets or exceeds the following applicable
ASTM specifications:
• B 869: Copper-Clad Steel Wire for Cable TV Drop Wire
• B 910: Annealed Copper-Clad Steel Wire
• UL Listed for Tracer Wire
I N D U S T R Y A P P R O V A L S
COPPER-CLAD STEEL TRACER WIRE
COND
UIT
COLO
RS
C O L O R O P T I O N SFiber Optic Cable orange
CATV/Telephone orange
Gas yellow
Electric black, red
Water blue
Sewer green
BLUE INSULATION
RED INSULATION
ORANGE INSULATION
BLACK INSULATION
GREEN INSULATION
15
CO
PP
ER
-CL
AD
ST
EE
L T
RA
CE
R W
IRE
CONDUIT SOLUTIONS
W E I G H T S A N D M E A S U R E M E N T S
SIZE (AWG)
CONDUCTOR NOMINAL O.D. (inch)
INSULATION THICKNESS (inch)
OVERALL NOMINAL O.D. (inch)
APPROX. WEIGHT (lbs/1000 ft)
30 VOLTS18 .0403 0.030 0.100 716 .0508 0.030 0.111 10
14 .0641 0.030 0.124 15
12 .0808 0.030 0.141 2210 .1019 0.030 0.162 33
600 VOLTS18 .0403 0.045 0.130 916 .0508 0.045 0.141 13
14 .0641 0.045 0.154 17
12 .0808 0.045 0.171 25
10 .1019 0.045 0.192 37
16
Watertight/Airtight Connection
Ability to Join Dissimilar Materials
Easy Installation
Custom Lengths and Non-Standard IPS Diameters Available
• The E-Loc Coupling is a compression coupling that provides a watertight/airtight connection
in buried, or restrained applications. The ability to join dissimilar materials, such as
PVC, HDPE, fiberglass, or metal, makes the E-Loc a versatile coupling for the telephone,
electrical, and cable industries. Patented.
• E-Loc Couplings are available to fit conduit sizes from 3/4" through 4". Easy to install
without the need for additional tools or equipment. Watertight to 200 psi restrained on
smooth wall conduit. Also seals on ribbed and corrugated duct. Custom lengths and
non-standard IPS diameters are available. Allows for transitions between different
materials with one coupling.
• E-Loc Transition Couplings have all the great features of an E-Loc Coupling while providing
a transition from one size conduit to another. This includes the ability to transition to
dissimilar materials such as PVC, HDPE, fiberglass, and metal. Allows for transitions
between different sizes and materials with one coupling.
A P P L I C A T I O N S
• Can join ducts made from dissimilar materials
• Can withstand 200 psi restrained on smooth wall conduit
• Size range from 3/4" through 4"
• Transitions between sizes available
• No additional tooling required for installation
P R O D U C T D E T A I L S
E-LOC & E-LOC TRANSITION COUPLINGS
E-LOC COUPLINGS
E-LOC TRANSITIONCOUPLINGS
17
E-L
OC
& E
-LO
C T
RA
NS
ITIO
N C
OU
PL
ING
S
CONDUIT ACCESSORIES
E-LOC COUPLINGS
E-LOC TRANSITION COUPLINGS
W E I G H T S , M E A S U R E M E N T S , A N D P A C K A G I N G
REFERENCE NOMINAL SIZE (inch) STANDARD DUCT SIZE
COUPLING BODY O.D.
(inch)LENGTH (inch)
PIECES PER CARTON
WEIGHT PER CARTON
(lbs)
EL-105 0.750 1.050" 3/4" IPS 1.315 4.500 100 28
EL-131 1.000 1.315" 1" IPS & SCH 40 2.000 5.250 50 23
EL-166 1.250 1.660" 1.25" IPS 2.400 5.250 50 28
EL-190 1.500 1.900" 1.5" IPS 2.650 6.000 25 19
EL-237 2.000 2.375" 2" IPS 3.170 6.000 25 25
EL-287 2.500 2.875" 2.5" IPS 3.500 6.000 24 46
EL-350 3.000 3.500" 3" IPS 4.500 6.000 18 38
EL-350-8 3.000 3.500" 3" IPS x 8" LG 4.500 8.000 12 42
EL-350-12 3.000 3.500" 3" IPS x 12" LG 4.500 12.00 12 50
ELR-350 3.000 3.500" REPAIR SLEEVE 4.500 6.000 18 38
EL-400 4.000 4.500" 4" IPS 5.563 6.000 12 34
*Standard coupling length is 6" unless noted otherwise.
D E S C R I P T I O N S
REFERENCE DESCRIPTION
ELA-166105 CPLG, E-LOC TRANS 1.660" x 1.050"
ELA-166131 CPLG, E-LOC TRANS 1.660" x 1.315"
ELA-190131 CPLG, E-LOC TRANS 1.900" x 1.315"
ELA-190166 CPLG, E-LOC TRANS 1.900" x 1.660"
ELA-237131 CPLG, E-LOC TRANS 2.375" x 1.315"
ELA-237166 CPLG, E-LOC TRANS 2.375" x 1.660"
ELA-237190 CPLG, E-LOC TRANS 2.375" x 1.900"
ELA-287237 CPLG, E-LOC TRANS 2.875" x 2.375"
ELA-350190 CPLG, E-LOC TRANS 3.500" x 1.900"
ELA-350237 CPLG, E-LOC TRANS 3.500" x 2.375"
ELA-350287 CPLG, E-LOC TRANS 3.500" x 2.875"
ELA-450237 CPLG, E-LOC TRANS 4.500" x 2.375"
ELA-450287 CPLG, E-LOC TRANS 4.500" x 2.875"
ELA-450350 CPLG, E-LOC TRANS 4.500" x 3.500"
18
Locking Compression Coupling
No Special Tools Required
Sizes 3/4" to 2"
• The Double E-Loc is a locking compression coupling used to join smooth, ribbed,
corrugated or Figure 8 High Density Polyethylene (HDPE) conduit. The locking,
pressure-tight design makes the Double E-Loc an ideal coupling for pneumatic cable
placing applications when air and watertight integrity of the system is imperative.
Unmatched pressure ratings, pull-out resistance, no metal parts, and no special tools
make the Double E-Loc the preferred coupling. Lock rings specially designed to grip rigid
PVC and steel pipe are also available.
• Double E-Loc Transition Couplings have the same great features as the Double E-Loc
Couplings, but provide the ability to connect conduit of different sizes. Lock rings
designed to grip PVC and steel allow for a single coupling to transition to both a
dissimilar size and dissimilar material.
A P P L I C A T I O N S
• Can withstand 200 psi internal pressure
• Provide pull-out resistance in excess of ASTM standards for HDPE
• Sizes from 3/4" to 2" available
• No additional tools required for installation
P R O D U C T D E T A I L S
DOUBLE E-LOC COUPLINGS
DOUBLE E-LOC TRANSITIONCOUPLINGS
DOUBLE E-LOC & DOUBLE E-LOC TRANSITION COUPLINGS
19
DO
UB
LE
E-L
OC
& D
OU
BL
E E
-LO
C T
RA
NS
ITIO
N C
OU
PL
ING
S
CONDUIT ACCESSORIES
DOUBLE E-LOC COUPLINGS
DOUBLE E-LOC TRANSITION COUPLINGS
W E I G H T S , M E A S U R E M E N T S , A N D P A C K A G I N G
REFERENCE NOMINAL SIZE (inch) STANDARD DUCT SIZE LENGTH
(inch)PIECES PER
CARTONWEIGHT PER
CARTON(lbs)
DEL-131 1.000 1.315" O.D. DUCT (1" IPS) 6.250 50 63
DEL-166 1.250 1.660" O.D. DUCT (1.25" IPS) 6.250 50 48
DEL-190 1.500 1.900" O.D. DUCT (1.5" IPS) 8.250 25 32
DEL-237 2.000 2.375" O.D. DUCT (2" IPS) 8.500 25 51
M E A S U R E M E N T S A N D P A C K A G I N G
REFERENCETRANSITION SIZE O.D.
PIECES PER CARTONFROM (inch)
TO(inch)
DEL-166131 1.660 1.315 50
DEL-190131 1.900 1.315 25
DEL-190166 1.900 1.660 25
DEL-237166 2.375 1.660 25
DEL-237190 2.375 1.900 25
20
Airtight Connections
Low Profile
Excellent Pull-Out Resistance
• E-Loc and Double E-Loc transition fittings provide a threaded transition between any IPS
tapered threaded rigid pipe and HDPE or a male solvent weld transition between PVC and
HDPE pipe.
• One side of the transition fitting is a compression coupling and the other side is either a
glued or threaded coupling allowing for a watertight connection of dissimilar material.
A P P L I C A T I O N S
E-LOC TRANSITION FITTINGS
• HDPE to threaded rigid pipe
• HDPE to solvent welded connection
• HDPE to PVC
• Size ranging from 3/4" to 2"
• No additional tools required for installation
DOUBLE E-LOC TRANSITION FITTINGS
• Locking compression HDPE to rigid pipe
• Locking compression HDPE to solvent weld
• Size ranging from 1 1/4" to 2"
• No addition tools required for installation
P R O D U C T D E T A I L S
E-LOC TRANSITION
FITTINGS
DOUBLE E-LOC TRANSITION
FITTINGS
E-LOC TRANSITION FITTINGS & DOUBLE E-LOC TRANSITION FITTINGS
21
E-L
OC
TR
AN
SIT
ION
FIT
TIN
GS
& D
OU
BL
E E
-LO
C T
RA
NS
ITIO
N F
ITT
ING
S
CONDUIT ACCESSORIES
E-LOC TRANSITION FITTINGS
DOUBLE E-LOC TRANSITION FITTINGS
D E S C R I P T I O N S
REFERENCE NOMINAL SIZE(inch) TYPE
ELA-105-.750MPT 0.750 HDPE to any IPS threaded pipe
ELA-131-1.00MPT 1.000 HDPE to any IPS threaded pipe
ELA-166-1.25MPT 1.250 HDPE to any IPS threaded pipe
ELA-190-1.50MPT 1.500 HDPE to any IPS threaded pipe
ELA-237-2.00MPT 2.000 HDPE to any IPS threaded pipe
ELA-105-.750MSW 0.750 HDPE to PVC standard or bell end
ELA-131-1.00MSW 1.000 HDPE to PVC standard or bell end
ELA-166-1.25MSW 1.250 HDPE to PVC standard or bell end
ELA-190-1.50MSW 1.500 HDPE to PVC standard or bell end
ELA-237-2.00MSW 2.000 HDPE to PVC standard or bell end
D E S C R I P T I O N S
REFERENCE NOMINAL SIZE(inch) TYPE
DEL-166-1.25MPT 1.250 HDPE to any IPS threaded pipe
DEL-190-1.50MPT 1.500 HDPE to any IPS threaded pipe
DEL-237-2.00MPT 2.000 HDPE to any IPS threaded pipe
DEL-166-1.25MSW 1.250 HDPE to PVC standard or bell end
DEL-190-1.50MSW 1.500 HDPE to PVC standard or bell end
DEL-237-2.00MSW 2.000 HDPE to PVC standard or bell end
22
Weather-Resistant Seal
HDPE
Threaded Lock-Nut Connection
• Quick Seal Terminations join HDPE to assorted cabinets or meter bases.
• Quick Seal Terminations incorporate E-Loc or Double E-Loc features to create a
weather-resistant seal.
A P P L I C A T I O N S
E-LOC QUICK SEAL TERMINATION FITTINGS
• HDPE male termination
• Threaded lock-nut connection
• No additional tools required
• Available in 3/4" to 2 1/2"
DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS
• Locking compression HDPE male termination
• Threaded lock-nut connection
• No additional tools required
• Available in 1 1/4" to 2"
P R O D U C T D E T A I L S
E-LOC QUICK SEAL
TERMINATION FITTINGS
DOUBLE E-LOC QUICK SEAL
TERMINATION FITTINGS
E-LOC QUICK SEAL TERMINATION FITTINGS & DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS
23
E-L
OC
QU
ICK
SE
AL
TE
RM
INA
TIO
N F
ITT
ING
S &
D
OU
BL
E E
-LO
C Q
UIC
K S
EA
L T
ER
MIN
AT
ION
FIT
TIN
GS
CONDUIT ACCESSORIES
E-LOC QUICK SEAL TERMINATION FITTINGS
DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS
D E S C R I P T I O N S
REFERENCE NOMINAL SIZE(inch) TYPE
ETA-105 0.750 HDPE terminal adaptor
ETA-131 1.000 HDPE terminal adaptor
ETA-166 1.250 HDPE terminal adaptor
ETA-190 1.500 HDPE terminal adaptor
ETA-237 2.000 HDPE terminal adaptor
ETA-287 2.500 HDPE terminal adaptor
D E S C R I P T I O N S
REFERENCE NOMINAL SIZE(inch) TYPE
DETA-166 1.250 Locking compression HDPE terminal adaptor
DETA-190 1.500 Locking compression HDPE terminal adaptor
DETA-237 2.000 Locking compression HDPE terminal adaptor
24
Adaptable, Push-On Style Caps
Flexible PVC
Weather-Tight Seal
• Standard end caps are used to keep contaminates and water out of the duct when the reel
is not in use. Standard ends can be used with any cable configuration in duct.
A P P L I C A T I O N S
• Available in sizes 3/4", 1", 1 1/2", 2" and 2 1/2"
P R O D U C T D E T A I L S
STANDARD END CAPS
25
ST
AN
DA
RD
EN
D C
AP
S
CONDUIT ACCESSORIES
STANDARD END CAPS
D E S C R I P T I O N S
REFERENCE SIZE (inch)
G-1 0.750
G-2 1.000
G-3 1.500
G-8 2.000
G-4 2.500
26
All products are available on wooden, poly-fiber, or metal-spoked reels as shown. All Southwire Cable-in-Conduit and
empty duct have end caps applied during the manufacturing process to keep moisture and contaminates from entering
the duct while not in use.
Reels are tagged with weatherproof placards that display pertinent information regarding the product. Reel wrap may also
be available upon request.
REELS
27
REELS
W E I G H T S , M E A S U R E M E N T S , A N D P A C K A G I N G
LENGTH (feet) 0.75 INCH 1 INCH 1.25 INCHES 1.5 INCHES 2 INCHES 2.5 INCHES 3 INCHES 4 INCHES
550 50×32×24213#
50×32×24213#
66×44.5×30145#
66×44.5×36145#
66×44.5×42145#
78×44.5×48164#
96×44.5×60295#
102×44.5×70295#
1000 50×32×24213#
50×32×24213#
66×44.5×30145#
66×44.5×36145#
66×44.5×42145#
78×44.5×48164#
96×44.5×60295#
1500 50×32×24213#
50×32×24213#
66×44.5×30145#
66×44.5×36145#
78×44.5×42164#
90×44.5×48287#
2500 50×32×24213#
54×40×24281#
66×44.5×30145#
72×44.5×36145#
90×44.5×42287#
102×44.5×48295#
3000 54×40×24281#
66×44.5×24145#
66×44.5×30147#
78×44.5×36164#
96×44.5×42295#
4500 54×40×24281#
66×44.5×24145#
78×44.5×30164#
90×44.5×36287#
5000 66×42.5×24145#
66×44.5×24145#
83×44.5×30172#
96×44.5×36287#
6000 66×42.5×24145#
72×44.5×24145#
90×44.5×30287#
102×44.5×36295#
8000 66×42.5×24145#
78×44.5×24164#
102×44.5×30295#
10000 72×42.5×24145#
90×44.5×24287#
12000 78×44.5×24164#
96×44.5×24287#
Flange × Traverse × Drum*Other lengths may be available upon request.**Chart is for reference only. Southwire has the right to substitute similar reels as needed.
RE
EL
S
STANDARD SOUTHWIRE REEL DIMENSIONS AND WEIGHT CHART
28
1. IS IT UL LISTED?
HDPE made to ASTM and UL standards extruded over UL
cables are UL listed according to NEC® article 354 NUCC.
UL markings are available on Schedule 40 duct only and
are available upon request.
2. HOW IS IT TERMINATED?
SIMpull ® Cable-in-Conduit can be stubbed up directly into
pole bases, pull boxes, and transformer pads. If necessary,
compression or glue-on fittings are available.
3. WHAT CABLES ARE AVAILABLE PRE-INSTALLED?
We can extrude our duct over nearly all of the cables in
our catalog.
4. HOW MANY CABLES CAN I GET INSIDE?
Cable fill is limited to NEC® fill tables.
5. WHAT SIZES DOES IT COME IN?
SIMpull ® Cable-in-Conduit is currently available in 3/4" thru 3".
6. HOW FLEXIBLE IS IT?
Conduit bend radius is 10 times the OD of the duct, which
allows bends to be made that are similar to industry
sweep elbows. Conduit will easily follow contours of a
trench and be directed around obstacles.
7. CAN YOU USE IT IN COLD WEATHER?
While HDPE conduit stiffens in extreme cold, it remains
flexible for installation to temperatures of -25°C.
8. CAN YOU USE IT INDOORS?
No! Outdoor uses only.
9. HOW MUCH CAN I GET ON A REEL?
It depends on the size of the duct. For a general reference,
please see the chart on page 27 of this catalog.
10. DOES IT HAVE A MEMORY?
While CIC will lay nicely in a trench, the cut ends will
exhibit a slight bend. This bend is used as an advantage
during installation to create sweeps. The material will relax
over time to its original straight position.
11. CAN I GET EXACT LENGTHS?
Exact cut lengths are available from stocked master reels.
Most made to order custom configurations will have a
tolerance of 5-10%.
12. HOW CAN IT BE INSTALLED?
CIC can be installed in open trench, directionally bored, or
plowed into the ground.
13. WHAT COLORS ARE AVAILABLE?
Southwire® conduit is available in black, red, orange, and
grey. Striping is also available.
14. ARE THE REELS RETURNABLE?
Wood reels and steel-spoked reels are recyclable or
available for reel recovery through our partnership with
Sonoco. Recovery is subject to end-user location, condition,
and number of reels available for return. Please call your
sales rep for details.
15. CAN YOU PULL THE CONDUCTORS OUT AFTER THEY ARE INSTALLED?
Conductors are pre-lubed prior to extrusion and installed
loosely inside the conduit so that they are easily removed,
if needed.
16. CAN YOU INSTALL MV CABLES IN CIC?
Yes, medium voltage cables can be installed.
17. WHAT IS THE PROPER WAY TO EXPOSE THE CONDUCTORS?
Care needs to used when removing conduit so as not to
damage the conductors. Southwire recommends the use
of a pipe cutter to score the conduit deep enough that the
duct can be snapped off before completely cutting through
the plastic.
18. SHOULD HDPE DUCT BE PAID OFF THE TOP OR THE BOTTOM OF THE REEL?
It will depend on the method of installation. For open
trenches, pay off from the bottom of the reel. For plowed
installations, pay off from the top of the reel. For directional
boring, either method can be used. When pulling into a
vault, pay off from the top of the reel.
19. WHY DO I NEED TO CUT BOTH ENDS OF THE CABLE FREE?
The cable needs to be able to move freely inside the
conduit. If one side is tied, it may cause the conduit to
snake resulting in damage to the cable and/or conduit.
20. WHY IS THERE MORE CONDUIT THAN CABLE?
Due to the installation process there is approximately 1.5%
more conduit than cable. This is taken into account during
production and tagged reel lengths are based on the cable
installed. This excess duct is carried at the pay-off end of
the reel and should be taken into account when starting a
run. (A 600' run should have approximately a 9' length of
duct at the beginning end).
FAQS
29
GLOSSARY
FA
QS
& G
LO
SS
AR
Y
HDPE .........................High Density Polyethylene
Directional Boring ........Create an underground tunnel to pull duct into without disturbing surface structures.
Plowing ......................A method of installing duct that uses a large plow with a chute to feed the duct directly into the ground in a narrow trench created by the plow blade.
Trenching ...................An open trench created by a backhoe or a trencher
Trencher .....................A piece of construction equipment used to dig trenches, especially for laying pipes or cables
PVC ...........................Polyvinyl Chloride
DOT ...........................Department of Transportation
SDR ...........................Dimensional ratio: Wall thickness increases as OD increases
ASTM .........................ASTM International, formerly known as the American Society for Testing and Materials (ASTM), is a globally recognized leader in the development and delivery of international voluntary consensus standards.
NPS ...........................Nominal Pipe Size: Diameter of pipe in inches
Schedule 40 ...............Wall thickness based on UL and ASTM standards
Schedule 80 ...............Wall thickness based on UL and ASTM standards
TC-7 STD Wall .............Wall thickness based on Nema TC-7 thinnest wall
SDR 13.5 .................... Wall thickness based on Nema TC-7: Wall thickness increases in proportion to the diameter; thinner wall than 11
SDR 11 ...................... Wall thickness based on Nema TC-7: Wall thickness increases in proportion to the diameter; thicker wall than 13.5
UL .............................Underwriters Laboratories
NEMA.........................National Electrical Manufacturers Association
Metal-Spoked Reels ..... Non-returnable reels for SIMpull® Cable-in-Conduit and empty duct with adjustable drum size to accommodate different sized conduit
MV ............................Medium Voltage 5 kV to 69 kV
PSI ............................ Pounds per square inch. A measurement of pressure
Bend Radius ................ The minimum radius a conduit can be bent without compromising duct.
THW-2 ....................... Thermoplastic insulation (usually PVC), heat resistant (90°C rating), suitable for wet locations
THWN-2 ..................... Same as THW except nylon jacket over reduced insulation thickness. Also rated THHN.
THHN ......................... Thermoplastic insulation (usually PVC), high heat resistant (90°C rating), dry locations only, nylon jacket. Also rated THWN.
TFFN .......................... Thermoplastic insulation (usually PVC), fixture wire, nylon jacket. Also rated MTW and AWM.
TFN ........................... Thermoplastic insulation (usually PVC), fixture wire, nylon jacket. Also rated AWM.
XHHW-2 ..................... Cross-linked polyethylene insulation (X), high heat resistant (90°C rating) for wet and dry locations.
RHH ........................... Rubber insulation (we actually use cross-linked polyethylene because it qualifies for rubber), heat resistant (90°C rating) for dry locations only.
RHW-2 ....................... Rubber insulation (cross-linked polyethylene is used by most manufacturers), heat resistant (90°C), suitable for wet locations.
USE-2 ........................ Underground Service Entrance. Most utilize cross-linked polyethylene insulation rated for 90°C in direct burial applications. Product is usually triple rated RHH-RHW-2-USE-2.
UD .............................Underground
NEC® ..........................National Electrical Code®
RoHS .........................Restriction of Hazardous Substances
XLP ...........................Cross-linked Polyethylene
AWG ..........................American Wire Gauge
CSA ...........................Canada Standards Association
HMWPE ......................High Molecular Weight Polyethylene
ICEA ..........................Insulated Cable Engineers Association
ANSI ..........................American Nation Standard Institute
TRXLP ........................Tree-retardant Cross-linked Polyethylene
AEIC .......................... Association of Edison Illuminating Companies
EPR ...........................Ethylene Propylene Rubber
PV .............................Photovoltaic
UF .............................Underground Feeder
PSI ............................Pounds per Square Inch
Cross-Linking .............. Inter-molecular bonds between long-chain thermoplastic polymers due to chemical or electro bombardment; the properties of the resulting thermo-setting material are usually improved.
Circular Mil ................ The area of a circle one thousandth of an inch in diameter
Mil ............................ A unit used in measuring diameter of a wire or thickness of insulation over a conductor; one one-thousandth of an inch (.001")
Kcmil ......................... A unit of conductor area in thousands of circular mils
FAQS & GLOSSARY
Recommended