Bursa Cement Factory Co., Inc Production Flow Sheet · Bursa Cement Factory Co., Inc Production...

Bursa Cement Factory Co., IncProduction Flow Sheet

RAW MATERIAL PREPARING

RDF PREPARING RDF STOCKHOPPERS

CLINKER PRODUCTION CEMENT GRINDING PACKING, BULK LOADING & DISPATCHING UNIT

CEMENT STOCK SILOS (PACKING UNIT II)

COAL MILL I

COAL MILL II

ROTARY KILN I

CEMENT MILL I

CEMENT MILL II

CEMENT MILL III

CEMENT MILL IV

ROLLER PRESS FLY ASH SILO I FLY ASH SILO II

CEMENT STOCK SILOS (PACKING UNIT I)

RECUPERATOR

AQC1

ROTARY KILN II

RAW MILL III

RAW MILL I

RAW MILL II

TRASSDRYER

SILOCRUSHER-2

CRUSHER-1

LIMESTONE

CLAY

COAL

TRASS

GYPSUM

CLINKER UNLOADINGSILO

STOCKHALL

CEMENTSILO

FLY ASH SILO

CLINKERSTOCKSILO

RAW & AUXILARY MATERIAL

CIRCULAR MIXING BED FOR COAL

LIMESTONE

CLAY

COAL

TRASS

GYPSUM

CLINKER

KÜTAHYA CEMENT MIXING & PACKING PLANT

CEMENT COOLER

CRUSHER-1250 t/h

CRUSHER-2300 t/h

CRUSHEROVERHEAD CRANEOVERHEAD CRANE-1 (5 t/scoop)OVERHEAD CRANE-2 (5 t/scoop)OVERHEAD CRANE-3 (5 t/scoop)

CLINKER STOCK SILO50.000 Ton

CLINKER STOCK SILO1.000 Ton

CLINKER STOCK SILOTRASS DRYER100 t/h

TRASS DRYER

TRASS DRYERSTEEL SILO1.000 Ton

RAW MILL - 1200 t/h

RAW MILL - 252 t/h

RAW MILL - 3100 t/h

RAW MILL

RAW MEAL HOMOGENIZING SILO2x2.200 Ton1x5.000 Ton

RAW MEAL STOCK SILO6x500 Ton

RAW MEAL SILO

MIXER

BIG BAG BIG BAG ROTARYPACKING -I-

ROTARYPACKING -II-

BIG BAG LOADING & PACKING UNIT

WASTE HEAT RECOVERY UNIT

OVE

RH

EAD

CR

AN

E

CEMENTSILO

COAL PREPARING

TRASSCLINKER

GYPSUM

ROLLER PRESS300 t/h

CEMENT COOLER150 t/h

ROLLER PRESS

COAL MILL - 1: 20 t/hCOAL MILL - 2 : 30 t/h

COAL MILL

CIRCULAR MIXING BED FOR COAL200 t/h stacking rate80 t/h reclaiming rate

CIR. MIX. BED OPEN COAL STOCK AREA - 14.000 tonCIR. MIX. BED CLOSED COAL STOCK AREA - 11.270 ton

100 m3 coal stock silo200 m3 coal stock silo

GRINDED COAL STOCK SILO

SHREDDER 1: 25t/hSHREDDER 2: 10 t/h

RDF FACILITY

3 ADET 300 m3 BUNKER

RDF STOCK HOPPERS

ROTARY KILN - 12.200 t/day

ROTARY KILN - 21.850 t/day

RECUPERATOR5 t/h dry steam

ROTARY KILN

ABSORPTION CHILLER UNIT800 kw

CEMENT MILL-145 t/h

CEMENT MILL-255 t/h

CEMENT MILL-395 t/h

CEMENT MILL-4175 t/h

7.5 MW TURBINE - GENERATOR

CEMENT MILL WASTE HEAT RECOVERY UNIT

REFUSE DERİVED FUEL

CEMENT STOCK SILO2x10.000 Ton4x2.500 Ton2x1.000 Ton2x120 Ton

500 Ton900 Ton

CEMENT STOCK SILO

FLY ASH STOCK SILO BULK LOADING SYSTEM3x150 t/h5x200 t/h

1x80 t/h ROTARY PACKING1x200 t/h BULK LOADING

80 t/h MIXER CAPACITY1x1.000 Ton FLY ASH SILO1x1.250 Ton CEMENT SILO2x2.000 Ton CEMENT SILO

BIG BAG LOADING UNIT (40 t/h)BIG BAG LOADING & PACKING UNIT (2x30 t/h)

PACKING & BULK LOADING UNITPACKING CEMENT LOADING SYSTEM

ROTARY PACKING

4x70 t/h 2x120 t/h 2x80 t/h

KÜTAHYA CEMENT MIXING & PACKING PLANT

BUHARKOLLEKTÖRÜ

RAW WATER

RAW WATER

STEAMCOLLECTOR

PH1

PH2

BU

RVE

RPH

2B

UR

VER

UM

AQC2

TURBINE GENERATOR

CONDENSER COOLINGTOWER

DEAERATOR

WATERTREATMENT

SYSTEM

RAW MEALHOMOGENIZING

SILOSRAW MEAL STOCK SILOS

21.04.2014