Beyond Compliance - GMO · As scan survey stage, analyzed available space to retrofit BWTS As...

Beyond Compliance 1

General for BWM and BWTS

Beyond Compliance 2

General for BWM and BWTS

Morocco, Indonesia and Finland recently ratified at 29th IMO Assembly Ratification Status for BWM Convention(24th November 2015, www.imo.org)

Effectuation Criterion - Ratification by 30 States - 35% of world merchant shipping tonnage

47 States Ratification

35% over?

International Convention for the Control and Management of Ship’s Ballast Water and Sediments, 2004 adopted by BWM Conference(BWM/CONF/36) 16th Feb. 2004

Albania, Antigua & Barbuda, Barbados, Brazil, Canada, Congo, Cook Islands, Croatia, Denmark, Egypt, France, Georgia, Germany, Iran, Japan, Jordan, Kenya, Kiribati, Lebanon, Liberia, Malaysia, Maldives, Marshall Islands, Mexico, Mongolia, Montenegro, Netherlands, Nigeria, Niue, Norway, Palau, Republic of Korea, Russian Federation, Saint Kitts and Nevis, Sierra Leone, South Africa, Spain, Sweden, Switzerland, Syrian Arab Republic, Tonga, Trinidad & Tobago, Turkey, Turkmenistan Morocco, Indonesia and Finland

Beyond Compliance 3

General for BWM and BWTS

USCG BWM requirement has entered into force after 1 Dec. 2013

Implementation schedules for ballast water management system

Should be Type-approved by USCG to sail within US Port, however allowed for no longer than 5 years on condition of approval AMS by USCG (CG-OES Policy Letter No.13-01, 25 Sep. 2013)

Recently, 5 years limitation on a vessel’s max. duration of an extension was removed. (CG-OES Policy Letter No.13-01, Rev.1, 10 Sep. 2015)

This mean that continuous operation of an AMS installed onboard may be accepted. Extension requests must be written in English and submitted electrically as an e-mail (environmental_standard@uscg.mil), with an application spreadsheet(refer to www.krs.co.kr) with required information.

Beyond Compliance 4

Status of development for BWTS by treatment method(BWM.2/Circ.34/Rev.4(2015.5))

33 32

5

15

4 4 7

0

5

10

15

20

25

30

35

40

45

50

Electrolysis Ultra Violet Ozone Chemical Deoxydation Ozone+

(Electrolysis

or UV)

others

2

(%)

General for BWM and BWTS

Beyond Compliance 5

48

32

12 8

Ultra Violet Type

Electrolysis Type

Chemical Injection Type

Ozone Type

General for BWM and BWTS

Beyond Compliance 6

43

29

14

14 Cost of BWTS

Quality(Reliability) of BWTS

Operational Efficiency(Power Consumption) of BWTS

Period and Foot print of Installation

Survey on high priority choice of BWTS for ship’s owners in Korea(%)

Survey on preference of BWTS type for ship’s owners in Korea(%)

Case Study for Retrofitting BWTS on DWT 47K Oil/Chemical Tanker

Beyond Compliance 7

Main data for subject vessel

Beyond Compliance 8

Case Study for Retrofitting BWTS on DWT 47K Oil/Chemical Tanker

Ballast

tanks Total ballast

volume(m3) Ballast

pumps Pump rate

(m3/h) Total rate

(m3/h) Power

available

12 WBT 1 FPT 1 APT

23,891.6 2 WBP 2 GSP

750 280

1,500 560

730kw X

3sets

Tank No. Capacity(m3) Tank. No. Capacity(m3)

No.1 C.O.T.(P) 3450.9 F.P.T. 2423.2

No.2 C.O.T.(S) 3450.9 No.1 W.B.T.(P) 1796.0

No.2 C.O.T.(P) 4662.6 No.1 W.B.T.(S) 1541.8

No.2 C.O.T.(S) 4662.6 No.2 W.B.T.(P) 1795.2

No.3 C.O.T.(P) 4753.9 No.2 W.B.T.(S) 1541.0

No.3 C.O.T.(S) 4753.9 No.3 W.B.T.(P) 1775.8

No.4 C.O.T.(P) 4753.9 No.3 W.B.T.(S) 1521.6

No.4 C.O.T.(S) 4753.9 No.4 W.B.T.(P) 1777.1

No.5 C.O.T.(S) 4745.3 No.4 W.B.T.(S) 1521.6

No.5 C.O.T.(P) 4745.3 No.5 W.B,T.(P) 1758.0

No.6 C.O.T.(S) 4116.4 No.5 W.B,T.(S) 1503.8

No.6 C.O.T.(P) 4116.4 No.6 W.B,T.(P) 2267.7

SLOP T.(P) 599.4 No.6 W.B,T.(S) 1959.7

SLOP T.(S) 599.4 A.P.T 710.2

Residual Tank 105.0

Total 54269.8 Total 23892.7

Subject BWTS to study feasibility for retrofitting on Subject Vessel 4 Types BWTS chosen owing to charging mainly world market share

Beyond Compliance 9

Direct Flow Electrolysis Type Side-stream Electrolysis Type

Ultra Violet Type Ozone Injection Type

Case Study for Retrofitting BWTS on DWT 47K Oil/Chemical Tanker

General overview for subject vessel UV and direct flow electrolysis type BWTS is required to BWTS room Side stream electrolysis and ozone type BWTS is not required to BWTS room

Beyond Compliance 10

Concept for UV type & Direct Flow Electrolysis Type

Concept for Side-Stream Electrolysis Type Retrofit concept for Ozone type BWTS

Dangerous Zone Plan

Case Study for Retrofitting BWTS on DWT 47K Oil/Chemical Tanker

Costing analysis for CAPEX and OPEX Detailed items to consider CAPEX and OPEX are to be referred

Beyond Compliance 11

CAPEX

Additional equipment

Installation Support Work

Additional Installation costs

BWTS, Installation & Spaces

OPEX

Fuel Consumption

Power Requirement

Equipment maintenance

Case Study for Retrofitting BWTS on DWT 47K Oil/Chemical Tanker

Estimation cost divided 3 parts as Low, Probable and High on considering changeable price Ozone type is much higher, because power consumption, frequent maintenance

Beyond Compliance 12

Overall CAPEX for each BWTS Overall OPEX for each BWTS

Case Study for Retrofitting BWTS on DWT 47K Oil/Chemical Tanker

Trend of total accumulated operating cost during 23 years after BWTS is installed Side stream electrolysis type BWTS is the best choice From 11 years(ship’s age : 20 years) after installation, accumulated cost of direct flow electrolysis type is lower than ozone type BWTS

Beyond Compliance 13

Cost estimation-Low range Cost estimation-High range Cost estimation-Probable range

Case Study for Retrofitting BWTS on DWT 47K Oil/Chemical Tanker

BWTS Retrofit Experience and Engineering by KR

Beyond Compliance 14

BWTS Retrofit Experience and Engineering by KR

Record for installation BWTS on New Ship built in Shipyard(127 ships) BWTSs have been installed on various kinds of Ship since 2009

Beyond Compliance 15

1

20

7

1

44 8

9

14

1

20

2

BARGE

BULK CARRIER

CARGO SHIP

CHEMICAL TANKER

CONTAINER SHIP

LIQUEFIED GAS CARRIER

OIL TANKER

OIL/CHEMICAL TANKER

ORE/CHEMICAL CARRIER

RORO SHIP

SPECIAL PURPOSE SHIP

7

86

7

BWTS Retrofit Experience and Engineering by KR

Installation status of a kind of BWTS by main ship’s type Direct flow electrolysis and UV type are generally installed regardless ship type Side stream electrolysis and ozone type BWTS are generally installed to Oil Tanker

Beyond Compliance 16

55 35

10

Bulk Carrier(%)

45 48

7

Container Ship(%)

44

12

44

Oil Tanker(%)

25

50

25

Liquefied Gas Carrier(%)

Oil/Chemical Tanker(%)

BWTS Retrofit Experience and Engineering by KR

Analysis of characteristic for each type of BWTS Comparison with advantage and shortage for each BWTS

Beyond Compliance 17

UV Direct Flow Electrolysis

Advantage 1. Available to sail to fresh water zone 2. No effect on corrosion

1. Effectiveness for killing lives 2. Easier operation

Shortage 1. Effectiveness depending on turbidity of water 2. Treated by UV on De-ballasting Mode

1. limited fresh water zone sailing 2. Increasing power consumption on lower PSU, lower temp. of sea water 3. Effect on corrosion for ballast tank

Ozone Injection Side-Stream Electrolysis

Advantage 1. Available to sail to fresh water zone 2. Oil Tanker and Chemical Tanker 3. Better for large size of ship

1. Oil Tanker and Chemical Tanker 2. Large size of ship 3. Effectiveness for killing lives

Shortage

1. harmfulness for ship’s crew 2. Power Consumption 3. Worse for small size of ship owing to BWTS size 3. Effect on corrosion for ballast tank

1. limited fresh water zone sailing 2. increasing power consumption on lower PSU, lower temp. of sea water 3. Effect on corrosion for ballast tank

Engineering experience for Exiting Vessel using 3D scanning Technique Engineering experience for retrofitting 3 BWTS on bulk carrier

Beyond Compliance 18

BWTS Retrofit Experience and Engineering by KR

Bulk Carrier

L x B x D (m) : 284.23 X 45 X 24.7

DWT. 180,000 ton

Generator : 937KVA(750kW) X 4 sets

Two(2) Ballast Pump : 2,500㎥/h x 30m

Direct Flow Electrolysis BWMS Ultra Violet BWMS Ozone Injection BWMS

All process for using 3D scanning technique Totally 5 stages are main classified, described essential software information

Beyond Compliance 19

BWTS Retrofit Experience and Engineering by KR

3D Scan

3D Data Merging

PASSWAY SIMULATION

CRASH DETECTION

EQUIPMENT

STRUCTURE & COMPONENT

PIPE

PART MERGING & NEW PIPE CONNETION

DATA EXPORT & PRINT

Pre-processing 3D MODELING Post-processing VISUAL INSPECTION

As scan survey stage, analyzed available space to retrofit BWTS As pre-processing stage, 3D Data merging using “Scene” Software

Beyond Compliance 20

BWTS Retrofit Experience and Engineering by KR

Item

Scanning Range

Vertical Direction

Horizontal Direction

Point Cloud/Sec.

Scanning Time

Max.120m 300 Deg. 360 Deg. Abt.

970,000 10~15H

Scan survey 3D Data merging

As visual inspection stage, 3D data will be able to use “Visual simulation” “Autodesk”, “Navisworks” and “Simulation” Software will be used Checking any obstacle to install equipment of BWTS

Beyond Compliance 21

BWTS Retrofit Experience and Engineering by KR

Install Simulation

Crash Detect

Install simulation

Crash Detect

Install simulation

Crash Detect

UV Type Ozone Type Electrolysis Type

As 3D reverse modeling stage, classified with 3 parts(equipment, structure and pipe) First of all, equipment modeling worked using “Autodesk Inventor” S/W 2D manufacturer drawing to be converted as 3D modeling

Beyond Compliance 22

BWTS Retrofit Experience and Engineering by KR

3D modeling drawing

2D manufacturer drawing

UV Type Ozone Type Electrolysis Type

3D modeling drawing

2D manufacturer drawing

3D modeling drawing

2D manufacturer drawing

Structure modeling worked using “AutoCAD” Software 3D structure modeling data is available to develop MA and Installation DWG

Beyond Compliance 23

BWTS Retrofit Experience and Engineering by KR

Pipe 3D modeling worked using “EdgeWise” Software Pipe 3D modeling data is available to develop pipe and fittings DWG

Beyond Compliance 24

BWTS Retrofit Experience and Engineering by KR

As Post-processing stage, 3D modeling as equipment, structure and pipe merged to use “AutoCAD Plant 3D” Software Preparing new P&ID for ballasting system, manufacturer’s DWG

Beyond Compliance 25

BWTS Retrofit Experience and Engineering by KR

UV Type Ozone Type Electrolysis Type

Beyond Compliance 26

BWTS Retrofit Experience and Engineering by KR

Oil/Chemical Tanker L x B x D (m) : 80.4 x 14.0 x 7.3 DWT. 3,400 ton Generator : 325 KVA(260kW) x 3 sets One(1) Ballast Pump : 200㎥/h x 25m

1,600 TEU Container Vessel L x B x D (m) : 159.5 X 27.2 X 13.8 DWT. 20,999 ton Generator : 875 KVA(700kW) X 3 sets Two (2) Ballast Pump : 300㎥/h x 20m

Bulk Carrier L x B x D (m) : 216.55 X 32.24 X 19.1 DWT. 72,875 ton Generator : 625KVA(500kW) X 3 sets Two(2) Ballast Pump : 1,000㎥/h x 25m

Direct Flow Electrolysis BWMS Ultra Violet BWMS Ozone Injection BWMS

Engineering experience for Exiting Vessel not using 3D scanning Technique Engineering experience for retrofitting 3 BWTS on each subject vessels

Beyond Compliance 27

BWTS Retrofit Experience and Engineering by KR

Size of component for each BWTS to be measured Next, analysis of available spaces to retrofit BWTS onboard Preparing machinery arrangement and Arr’t of electric equipment

Beyond Compliance 28

BWTS Retrofit Experience and Engineering by KR

After onboard survey is completed, producing revised MA reflecting BWTS Below 3 revised MA for each ship are shown for retrofitting direct flow Electrolysis BWTS

Oil/Chemical Tanker

Bulk Carrier

Container Ship

Beyond Compliance 29

BWTS Retrofit Experience and Engineering by KR

After machinery arrangement is completed, ballast piping diagram to be revised Revised ballasting piping diagram to be reflected operating system, suitable valve and instrument for BWTS Below 2 revised ballast pipe diagram for each ship are shown for retrofitting direct flow Electrolysis BWTS

Oil/Chemical Tanker Bulk Carrier

After ballast pipe diagram is completed, Preparing for manufacturer’s drawing based on piping arrangement drawing, size and length of pipes, various fittings

Beyond Compliance 30

BWTS Retrofit Experience and Engineering by KR

Oil/Chemical Tanker Bulk Carrier Container Ship

Preparing ELA(Electric Load Analysis) depending on power consumption Preparing revised electric wiring diagram according to retrofitting BWTS Variation of continuous load data on working service is 4% Consequently, not necessary to additionally install generator and engine

Beyond Compliance 31

BWTS Retrofit Experience and Engineering by KR

Before After

Analysis of the lightship data after retrofitting BWTS(oil/chemical tanker) Calculate weight of BWTS, all fittings including pipes and valves Confirm whether deviation of lightweight between before and after retrofit BWTS

Beyond Compliance 32

BWTS Retrofit Experience and Engineering by KR

ITEM WEIGHT(Ton) LCG(m) L-Moment (Ton-m)

VCG(m) V-Moment (Ton-m)

LIGHTSHIP(OLD) 1632.980 -7.481 -12216.32 6.527 10658.46

PDE 0.377 -28.835 -10.87 8.450 3.19

EX-ECU 0.230 -21.05 -4.84 4.140 0.95

HEU 0.137 -20.145 -2.76 4.950 0.68

DTU 0.108 -20.125 -2.17 5.050 0.55

TSU 0.145 -21.865 -3.17 6.050 0.88

ANU 0.380 -36.00 -13.68 11.000 4.18

GEU 0.034 -20.050 -0.68 7.650 0.26

PIPE-15A (Sch.80) 0.036 -28.896 -1.04 6.346 0.23

PIPE-15A (Sch.80) 0.018 -21.393 -0.39 3.814 0.07

PIPE-25A (Sch.20) 0.021 -20.149 -0.42 13.250 0.28

PIPE-40A (Sch.80) 0.071 -20.676 -1.47 4.761 0.34

PIPE-50A (Sch.80) 0.112 -21.226 -2.38 3.641 0.41

PIPE-200A (Sch.80) & VALVES

0.497 -21.08 -10.48 3.194 1.59

TOTAL LIGHTSHIP(NEW)

1635.146 -7.504 -122270.67 6.527 10672.07

Comparison with “scan survey” and “onboard survey” demanded time for process In case “scan survey”, time for total retrofit process is saved about 5weeks

Beyond Compliance 33

BWTS Retrofit Experience and Engineering by KR

Man 1 Month 2 Month 3 Month

1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W

Onboard Survey 2

Scan Survey 2

System Engineering 2

Preparing installation drawing 2

Approval from Class KR

Retrofit work at dock -

Inspect BWTS with Class, Ship Owner and Manufacturer

3

: Onboard survey : Scan survey

Technical Service to Retrofitting BWTS for Shipping Company

Beyond Compliance 34

As implementing feasibility study for retrofitting BWTS, We can totally consult and Recommend the best optimized BWTS on your Vessel As using 3D scanning technologic, We can serve total engineering for retrofitting BWTS on your existing vessels

We can serve the highest quality survey for retrofitting BWTS on your vessels

With KR, You can surely save time and cost for successfully retrofitting BWTS

Beyond Compliance 35

Technical Service to Retrofitting BWTS for Shipping Company