BC-10 Business Card Cutter Service and Training CBT

MBM/Uchida BC-10 Business Card Cutter Service and Training CBT

Table of Contents Specifications Unpacking and Installation Set-up and Operation General View (Outside) General View (Inside) Consumables Remove and Replace Adjustments Troubleshooting

SpecificationsPage 1 of 1

1. Speed 10 sheets/min.

2. Sheet capacity 50

3. Paper size 8 ½ X 11 inch

4. Business card size 2”X 3 1/2”

5. Power Supply 115V, 60hz

6. Shipping Weight 52lbs.

Unpacking and Installation

Open Box Remove Cardboard Tray Containing Operator Manual, Quick Set-Up

Instructions, Recovery Procedures, Power Cord and FeedTable Assembly.

Remove Foam Inserts from around Unit and Lift Unit out of

box and place on sturdy level surface.

Page 1 of 6

Unpacking and InstallationPage 2 of 6

Unpacking and Installation

Remove all Blue Tape Pieces Remove protective clear plastic cover from Operator Panel

Page 3 of 6

Unpacking and Installation

Pull out Trash Box

Remove packing materials

Remove Stacking Box

Install Stacking Box Reinsert Trash Box

Page 4 of 6

Unpacking and Installation

Install Feed Table all the into machine on the slanting guides and secure with two thumbscrews

Page 5 of 6

Unpacking and Installation

Plug in Power Cord and Power Up Unit

The Operator Panel should Light Up and Counter should be all “O’s” and “Ready”

light should be illuminated

If you should see anything other than “0’s” on the display, refer to

“Troubleshooting Section” for remedy

Page 6 of 6

Set-up and Operation

Obtain some printed business cards from customer (with or without cutting mark)

Cutting Mark (simulated)

Page 1 of 6

Set-up and Operation

Place documents onto Feed Table facing upwards with “Cutting Mark”

and/or Leading Edge towards machine

Push Down on the Feed Table and Insert the Stack of Documents all the way forward until it hits the frame the

release the Feed Table

Page 2 of 6

Set-up and Operation

Select “Cutting Mark” (if forms have cutting mark)

Select 1 or 2 cuts (depends on the form, test to see which one is correct)

In USA this setting is disabled!

Select “Adding” by using “Mode” button, if you want counter to just count the cards

Select “Preset” if you want to run a Batch of Cards. You must then select “how many” in a Batch, by using Up/Down Arrow buttons

With “1” document in feeder, Press “Start” switch. Check to make sure cards are being cut properly. If the cut is starting too soon or too late, select the “Top Margin” switch and adjust as needed using Up/Down Arrow buttons

Page 3 of 6

Set-up and OperationNow run a stack of 10 or more sheets to test unit completely

Page 4 of 6

Set-up and Operation

If the “Vertical” Cuts are off, Open the top

cover, Loosen “2” screws and adjust the “Slitter” head to left or

right as needed.

A “Reference” placard and arrow are provided for your observation

Page 5 of 6

Set-up and OperationWhen you are finished, make sure you empty the trash box!

Page 6 of 6

General View (Outside, Front)

Operator Panel

Feed Table

Page 1 of 4

General View (Outside, Right)

Paper Feeder Tray

Power Switch Power Inlet

Page 2 of 4

General View (Outside, Rear)

Nothing to see on the back side of

machine

Page 3 of 4

General View (Outside, Left)

Card Outlet

Card Stacking Box

Trash Box

Page 4 of 4

General View Inside (Front or Operator Side)

Cutter Unit

Main board

Page 1 of 8

General View Inside (Operator Panel)

Operator Panel located behind Front Cover

Page 2 of 8

General View Inside (Right or Feeder Side)

Main Transport Stepper Motor

Trash Box Detector

DC Power Supply

Page 3 of 8

General View Inside (Right Side Feeder Section Lifted)

Pick Wheel

S1 Paper Leading

Separator Pad Assembly

Pinch Rollers

S2 Paper Movement Sensor/ Edge/Cut Mark

Sensor

Page 4 of 8

General View Inside (Back Side)

Cutter Unit

Drive Belt

Main Transport Stepping Motor

Pulleys for 3 Transport (conveying) Roller

Page 5 of 8

General View Inside (Left or Exit Side)

Slitter Assembly

Trash Box Detector

Trash Box Area

Page 6 of 8

General View Inside (Top View, Pressure Roller Unit Installed)

Upper Cover Interlock Sw

Feeder Motor

Section

Cutter Unit

Pressure Roller Unit Slitter

Assembly

Page 7 of 8

General View Inside (Top View, Pressure Roller Unit Removed)

S3 Paper Movement Sensor

Page 8 of 8

Consumables

Pick Wheel Pad Assembly

Page 1 of 7

Consumables (How to Clean)

Whenever there is a feeding problem, clean the Pick Wheel and Pad with Alcohol. If problem persists, replace the Feed Wheel and Pad.

Page 2 of 7

Consumables (How to Replace Pick Wheel 1 of 3)

1. Remove Front Cover

2. Remove Stopper Pin

Page 3 of 7

Consumables (How to Replace Pick Wheel 2 of 3)

Flip Feed Unit up and over to get access to Pick

Wheel

Page 4 of 7

Consumables (How to Replace Pick Wheel 3 of 3)

1. Unscrew Thumbscrew

2. Remove Wheel, notice orientation of Wheel (silver bearing towards the thumbscrew)

3. You must install the new Wheel along the same orientation (Wheel has one-way bearing, if installed backwards, feeder will not work!)

Page 5 of 7

Consumables (How to Replace Pad Assembly 1 of 2)

1. Remove Front Cover

2. Remove Stopper Pin

3. Remove two Phillips Head Screws Notice Orientation of Pad

Assembly (rubber surface towards outside of machine)

Page 5 of 7

Consumables (How to Replace Pad Assembly 2of 2)

1. Flip Assembly over

2. Remove Plastic Block and Separator Pad (being careful not to lose the two springs located in the base of the plastic block!)

3. Reassemble in reverse order (insuring the rubber portion of the pad faces the outside of the machine!)

Page 7 of 7

Remove and Replace Exit Panel (left side panel) Rear Cover Front Cover Right Side Panel (under feed table) S1 and S2 Sensors DC Power Supply Pick Motor Main Transport Stepping Motor Cutter Unit Slitter Unit

Remove and Replace Exit (left side panel)

1. Remove two screws (circled)

2. Lift cover up in directions of the arrow and remove

Remove and Replace Rear Cover

1. Remove “Exit” Panel

2. Tilt Machine back and “Loosen” two screws

3. Remove one screw from exit side top inside frame

4. Remove one screw from feeder side top inside frame

5. Remove cover

1. Remove “Exit” Panel

2. Tilt Machine back and “Loosen” two screws

3. Remove one screw from exit side top inside frame

4. Remove one screw from feeder side top inside frame

5. Pull cover back slightly and disconnect wire harness from the control board

6. Remove the cover

Remove and Replace Front Cover

Remove and Replace Right Side Panel (under feed table)

1. Tilt machine back and remove two screws

2. Move two screws and lay the cover down

Remove and Replace S1 and S2 Sensors 1 of 2

1. Remove Front Cover

2. Remove Stopper Pin

Remove and Replace S1 and S2 Sensors 2 of 2

S1

S2

1. Lift Feeder Unit

2. Disconnect cable from Sensor

3. Remove two screws

4. Remove Sensor

5. Reinstall, make sure you set a .6mm gap between sensor and transport surface

Remove and Replace DC Power Supply

1. Remove Front, Rear and Exit Covers

2. Remove two screws, rear side frame

3. Remove two screws front side frame

4. Remove metal cover over Power Supply

5. Disconnect cables from Power Supply

6. Remove four screws and remove Power Supply

Remove and Replace Pick Motor 1 of 3

1. Remove Front and Rear Covers

2. Remove 12 screws from top of feeder unit

3. Go to next slide

Remove and Replace Pick Motor 2 of 3

1. Remove two screws, holding shaft

2. Remove “E” clip on right side of shaft

3. Slide shaft out of Feeder Unit

4. Go to next page

Remove and Replace Pick Motor 3 of 3

1. Lift Feed Motor out of frame

2. NOTE which color wires are attached to lugs (Red to + and Black to- ) and then cut the wires and remove motor unit from the machine

3. To reinstall, you will need a soldering iron and some solder

4. Solder wires to new motor

5. Install in reverse order

Remove and Replace Transport Stepping Motor

1. Remove Right and Rear Covers

2. Roll Belt off of pulleys

3. Remove four nuts and bolts from Motor using 4mm or 9/32nd Box End Wrench and Phillips screwdriver

4. Disconnect Motor Connector at Motor

5. Remove Motor

6. Reinstall in reverse order

7. Insure that belt is tight on pulleys

Remove and Replace Cutter Unit Page 1 of 4

1. Remove Front and Rear Covers

2. Remove four screws holding blade cover and carefully lift blade cover (Watch out for S2 Sensor attached) and set on top of Feed Unit.

Right 2 screw s

not shown

Remove and Replace Cutter Unit Page 2 of 4

1. Disconnect Motor and Cutter Sensor connectors from Main Board

2. Remove 3mm Allen Head Bolts from left and right side of cutter

3. Go to next page

Remove and Replace Cutter Unit Page 3 of 4

1. Carefully pull the Cutter Unit out of side frame. PLEASE NOTE (as soon as you start pulling unit out, the opposite end will want to drop…be alert!)

Remove and Replace Cutter Unit Page 4 of 4

1. Reinstall in reverse order but leave Allen Head Bolts loose

2. Using Feeler Gauge set a 1mm or a combination of gauges to equal 1mm, insert between Cutter Unit and frame on Feeder Side as shown and set a 1mm gap…then tighten bolts. This must be done on front and back side of machine.

3. IF you do not adjust this gap equally on both side of machine the cut will be crooked!

1mm gap

1mm gap

Remove and Replace Slitter Unit 1 of 2

1. Remove Left or Exit Cover

2. Open Top Cover

3. Remove two Screws

4. Go to next page

Remove and Replace Slitter Unit 2 of 2

1. Disconnect Slitter Motor Connector

2. Carefully remove Slitter Unit out of machine

3. Reinstall in reverse order

4. MAKE SURE you run a test batch of forms. Align the Slitter Unit to make vertical cuts in the correct place on the forms as described on page 5 of 6 in Set-up and Operation Section of this CBT

Adjustment Section Paper Skew (feed table) Setting Card Length (using dip switches) Setting Top Margin (using dip switches)

Adjustments Section Paper Skew 1 of 2

1. Make sure Feed Table is securely mounted to machine (this picture shows feed table off of machine)

2. Using 3 mm wrench to hold nut, loosen the screw and adjust the left side guide to correct skewed doc. issue

3. If this does not correct the problem go to next page

Adjustments Section Paper Skew 2 of 2

1. Loosed four screws securing Feed Motor

2. Adjust the Feed Motor position to eliminate skew

Adjustments Section Setting Card Length

Adjustments Section Top Margin

Troubleshooting Section Error Codes 1 of 9

Troubleshooting Section Error Codes 2 of 9

Troubleshooting Section 3 of 9

Troubleshooting Section 4 of 9

Troubleshooting Section 5 of 9

Troubleshooting Section 6 of 9

Troubleshooting Section 7 of 9

Troubleshooting Section 8 of 9

Troubleshooting Section 9 of 9

End of Training CBT

End