Available Voltage and Current Combinations: HEINZINGER ERS

HIGHVOLTAGE

BUT SMART

07/2

020

Heinzinger electronic GmbH | Anton-Jakob-Str. 4 | 83026 Rosenheim | GermanyPhone: +49 (0) 8031 2458 0 | Fax: +49 (0) 8031 2458 58 | Email: info@heinzinger.de

ERS COMPACTOur solution for low power applications

The relevance of 48V vehicle onboard power systems is grown through the use of Micro- and Mild-Hybrid-Sys-tems. This demands not only new components and modules, but also new requirements for the test sys-tems.

In addition to the typical performance data, such as current and voltage, short-term overload capability and the dynamics of battery simulators have a central role, if you want to map driving cycles really realistical-ly. Both aspects are combined in the new ERS compact, making it the ideal bidirectional power supply for low voltage applications. The ERS com-pact has a continuous power of 5kW, 10kW, 15kW and a maximum power of 30kW and impulse current up to 1000A.

A further advantage is the modular design of ERS-Compact. You have different voltage combinations up to 1000V and the possibility to connect in maximum 16 systems in parallel. So you are able to realize any voltage and current combinations. Further-more it enables you to easily upgrade

the system at a later date.With the use of the latest FPGA, a transient time for voltage and current of less than 1.5ms can be reached. This means that driving cycles and wave-forms can be traced in real-ti-me. Positive side effect of the new technology, the efficiency of the ERS compact increases to a remarkable >93 % and you save additional energy.

The ERS Compact can be used, as battery-simulator or as battery tes-ter. The intuitive touch-panel, combi-ned with the test-sequencer, arbitrary generator function and control soft-ware, support customers’ needs as „standalone“ unit. For use as sub-sys-tems in a higher-level testenviron-ment from the development stage through to series production the ERS Compact supply several interface like CAN or Ethernet.

HEINZINGER ERS COMPACT48V Solution

Technical Benefits

• Intuitive touch-panel for stand-alone operation.

• Test-sequencer for indivi-dual drive cycles

• Integrated arbitrary gene-rator

• Modular design for casca-ding up to 16 systems in parallel.

• Master-slave-control • USB, Ethernet and CAN

Interface• Comprehensive security

features• 2-quadrant-system

48VMild-Hybrid Real-Time-Interface

Available Voltage and Current Combinations:

Configuration Master Master or Slave unit Master Master

Power 0…30000W 0...15000W 0...10000W 0...5000 W

Weight 44kg 32kg 25kg 18kg

Model ERSC-60-1000/30 ERSC-60-360/15 ERSC-60-240/10 ERSC-60-120/5

Voltage 0...60V 0...60V 0...60V 0...60V

Residual ripple <320mVPP/<25mVRMS <320mVPP/<25mVRMS <320mVPP/<25mVRMS <200mVPP/<16mVRMS

Current ±1000A ±360A ±240A ±120A

Isolation DC-/DC+ ±500V / +600V ±400V / ±400V ±400V / ±400V ±400V / ±400V

Model ERSC-80-1000/30 ERSC-80-360/15 ERSC-80-240/10 ERSC-80-120/5

Voltage 0…80V 0…80V 0…80V 0…80V

Residual ripple <320mVPP/<25mVRMS <320mVPP/<25mVRMS <320mVPP/<25mVRMS <200mVPP/<16mVRMS

Current ±1000A ±360A ±240A ±120A

Isolation DC-/DC+ ±500V / +600V ±400V / ±400V ±400V / ±400V ±400V / ±400V

Model ERSC-200-420/30 ERSC-200-210/15 ERSC-200-140/10 ERSC-200-70/5

Voltage 0…200V 0…200V 0…200V 0…200V

Residual ripple <300mVPP/<40mVRMS <300mVPP/<40mVRMS <300mVPP/<40mVRMS <300mVPP/<40mVRMS

Current ±420A ±210A ±140A ±70A

Isolation DC-/DC+ ±800V / +1000V ±400V / ±600V ±400V / ±600V ±400V / ±600V

Model ERSC-360-240/30 ERSC-360-120/15 ERSC-360-80/10 ERSC-360-40/5

Voltage 0…360V 0…360V 0…360V 0…360V

Residual ripple <320mVPP/<55mVRMS <320mVPP/<55mVRMS <320mVPP/<55mVRMS <320mVPP/<55mVRMS

Current ±240A ±120A ±80A ±40A

Isolation DC-/DC+ ±1500V / +2000V ±400V / ±600V ±400V / ±600V ±400V / ±600V

Model ERSC-500-180/30 ERSC-500-90/15 ERSC-500-60/10 ERSC-500-30/5

Voltage 0…500V 0…500V 0…500V 0…500V

Residual ripple <350mVPP/<70mVRMS <350mVPP/<70mVRMS <350mVPP/<70mVRMS <350mVPP/<70mVRMS

Current ±180A ±90A ±60A ±30A

Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V ±1500V / ±1800V ±1500V / ±1800V

Model ERSC-750-120/30 ERSC-750-60/15 ERSC-750-40/10 ERSC-750-20/5

Voltage 0…750V 0…750V 0…750V 0…750V

Residual ripple <800mVPP/<200mVRMS <800mVPP/<200mVRMS <800mVPP/<200mVRMS <800mVPP/<200mVRMS

Current ±120A ±60A ±40A ±20A

Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V ±1500V / ±1800V ±1500V / ±1800V

Model ERSC-1000-80/30 ERSC-1000-40/15

Voltage 0…1000V 0…1000V

Residual ripple <1600mVPP/<300mVRMS <1600mVPP/<300mVRMS

Current ±80A ±40A

Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V

Model ERSC-1500-60/30 ERSC-1500-30/15

Voltage 0…1500V 0…1500V

Residual ripple <2400mVPP/<400mVRMS <2400mVPP/<400mVRMS

Current ±60A ±30A

Isolation DC-/DC+ ±1500V / +2000V ±1500V / ±1800V

Model ERSC-2000-40/30

Voltage 0…2000V

Residual ripple <2400mVPP/<400mVRMS

Current ±40A

Isolation DC-/DC+ ±1500V / +2000V

HEINZINGER ERS COMPACT - 19“ rack mount version48V Solution - For low power applications

Outputdevice power 5, 10, 15, 30 kWoutput voltage 0... 60/80V (up to 1000V)

output current up to ±1000A

Accuracy dynamicsvoltage accuracy ≤0.1 % FS

voltage rise time (10 % - 90 %)

typical < 2ms[resistive load]

max. 30mssetting resolution < 0.1Vresidual ripple ≤0.2 % Unom (f=0-1MHz)current accuracy ≤0.2 % FScurrent rise time (10 % - 90 %)

typical < 2ms[resistive load]

max. 30mssetting resolution <0.1Aresidual ripple ≤0.7 % Inom (f=0-1MHz)

Main connectionAC input voltage 3x342…528V~ 3P/N/PEAC input frequency 47… 63Hzpower factor ≥0.99

Ambient conditionsoperating temp. 5... 50°Chumidity 15... 80 % (non condensing)cooling air cooled system

30kW systems water or air cooled

Standardsprotection class IP 20 EN 60529EM emissions EN 61326

safetyEN 61010

EN 60950IEC 1010

Version 07/2020 subject to technical modifications

Options

• Control-Software• Digital interface modules

- CAN/CANopen- Ethernet- RS232- Profinet

• SCPI-Protocoll and LabView sup-port

• Mobile version

Dimensions 19“ solution (WxHxD)5kW, 10kW, 15kW 482 x 133 x 775 mm30kW 482 x 178 x 775 mm

Operation Range ERS COMPACT

Autoranging Power StageAll models are equipped with a flexible autoranging output stage which provides a higher output vol-

tage at lower output current, or a higher output current at lower output voltage, always limited to the

adjustable power set value or the rated power. Therefore, a wide range of applications can already be

covered by the use of just one unit.

Systems and Power Racks

• Programmable high efficiency DC Power supplies

• Standard or customer specific configurations

Height: 15U Height: 24U Height: 47UDimension: 0,6m x 0,95m x 1m Dimension: 0,6m x 1,35m x 1m Dimension: 0,6m x 2,35m x 1mPower: 30…max. 45kW Power: 30…max. 120kW Power: 30…max. 180kWCurrent: max. 1080A Current: max. 2160A Current: max. 4320A

• Output power ratings between 30 and 180kW

• Output voltages: 80V, 200V, 360V, 500V, 750V, 1000V and 1500V

• Currents up to 4320A

• Pre-wired DC-Output and internal share bus, ready to be installed

• Pre-configured, Master-Slave Systems, ready to run

• Safety compliant to EN 60950 (stand-alone source)

• Emergency stop system with stop switch, door contacts and I/O‘s for extern breaker contacts

• The AC supply of the ERSC devices is protected by one 32A circuit breaker each.

• Professional user/control software for up to 20 devices (license fee applies)ERSC-EERSC-E bidirectional power supply identical to the standard system but as a low-cost economy

version without function generator (cannot be upgraded).