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ASAP
PCFCT 1
AUTOMOTIVE SERVICE TECHNICIAN 2 & 3 WHEELER
SYLLABUS
Submitted by
PREMIER CENTER FOR COMPETENCY
TRAINING (PCFCT)
ASAP
PCFCT 2
Table of Contents
1. Introduction to the Course .............................................................................. 3
2. Synopsis of Course Duration ..................................................................... 10
3. Detailed Syllabus ................................................................................. 11
4. Minimum General Requirements to conduct practical ................................. 20
5. Internship ...................................................................................................... 21
6. Qualification and Experience of existing SDE ............................................... 21
7. Training Calendars ........................................................................................ 22
ASAP
PCFCT 3
1. Introduction to the Course
Course Specifications
Automotive service Technician 2 & 3
Wheeler ASC/Q/1411
Automobile Premier Centre For Competency Training
( PCFCT )
On completion of the course the candidates will have skills and competencies to work as
Technician in Automobile industry.
The course lays foundation for diverse kinds of skills and competencies relevant for the
specific job-role. The course is designed as per standards set by industry National Skill
Development Corporation (NSDC) / Sector Skill Council / ASAP (Tick as applicable).
Key Objectives of the Course: Aim of the program is training candidates for the job of “Automotive Service Technician (2 &
3 Wheelers)” in the Automobile Sector. The program will help in building the following key
competencies amongst the learner.
Observe basic safety procedure and workshop upkeep;
Perform preventive maintenance of 2 & 3 wheeler;
Troubleshoot basic problems by following define procedure;
Perform basic mechanical and electrical repairs;
Observe professional decorum during interaction with others
Key competencies to be developed
Introduction to Automobile Role and responsibility as a technician / Team work Fundamentals of Workshop / Basics of Auto Technology Engine – Basics / Air Induction System Evaporative Emission System / Fuel system Lubrication system / Cooling system Exhaust system / Basics of Electricity Power flow system / Drive shaft/ propeller shaft inspection Suspension system / Wheels and Tyres Steering system / Brake system / Two & Three Wheeler Specification
ASAP
PCFCT 4
1 Introduction to
Automobile
History of Automobile
History of Indian Automobile industry
Major developments in Indian
Automobile Industry, in 2&3 wheeler
Segment
2 Your Role in After sales
service Industry
Role as a Technician
Responsibility as a Technician
Importance of team work
Follow work place ethics
Team work & How to be a good team member
3 Fundamentals of
Workshop
Identify the various tools & equipment used in
an automobile workshop
Follow the various safety practices in an
automobile workshop
4 Basics of Auto
Technology
Identify the various aggregates of automobiles.
Understand the function of various aggregates.
Identify the various parts of 2 & 3 wheeler
5 Engine – Basics
Explain working and construction of an engine
Understand the different engine terminologies
6 Air Induction System
Understand the purpose of air induction system
Identify the components of air induction system
In 2 & 3 wheeler
Describe the working of air induction system
7 Evaporative Emission
System
Understand the importance and purpose of an
EVAP system
Identify the components of EVAP system in
2 &3 wheeler
Describe the working of EVAP system
Understand the common troubles and
inspection method of EVAP system
8 Fuel system
Understand the importance and purpose of a
fuel system
Describe the fuel system and its components in
2 and 3 wheeler
Understand the types of a fuel system
Describe the working of fuel system
Demonstrate the method for fuel system service
and maintenance of 2 and 3 wheeler
ASAP
PCFCT 5
9 Lubrication system
Understand the function of a lubrication system
Understand the characteristic of lubricant
Understand the types of lubrication systems used in
2 and 3 wheeler.
Describe the working of lubrication system
Demonstrate the service procedure of
lubrication system in 2 and 3 wheeler
10 Cooling system
Understand the need and function of cooling system
Describe the layout of the cooling system in
2 and 3 wheeler
Understand the properties of coolant
Understand the types of cooling system in
2 and 3 wheeler
Describe the working of the cooling system
Demonstrate radiator cap inspection for holding
pressure
Demonstrate cooling system leak testing
11 Exhaust system
Understand the function of exhaust system
Identify the components of the exhaust system in 2 and
3 wheeler
Understand the need for the exhaust system for a safe
environment
12 Basics of Electricity
Understand the various terms used in electricity
Define resistance, voltage and current
Define ohm’s law
Measure resistance, voltage and current using multi
meter
13 Power flow system
Understand the function of clutch
Understand the different types of clutch in 2 and 3
wheeler
Identify the various components and function of the
clutch system in 2 and 3 wheeler
Demonstrate the service procedures of clutch overhaul
Understand the function of transmission
Understand the types of transmission
Demonstrate the service procedure of transmission
overhaul
ASAP
PCFCT 6
14 Drive shaft/ propeller
shaft inspection
Understand the function of drive shaft and propeller
shaft
Understand the different types of axle
Identify the component of drive shaft and its purpose
Demonstrate the service procedure and inspection of
drive shaft
15 Suspension system
Understand the function of suspension system in 2 & 3
wheeler
Identify the components of suspension system in 2 & 3
wheeler
Understand the types of suspension system
Describe the working of different types of suspension
system
Demonstrate service procedure of suspension system
Demonstrate the method of inspection for front strut
assembly and shock absorber
16 Wheels and Tyres
Understand the function of the wheels and tyres
Understand the types of tyres
Understand the different types of wheels and tyres
available for automobiles ( 2 & 3 wheeler)
Understand the need for maintenance of tyres
Understand the factors responsible for wear of tyres
Describe wheel alignment
Demonstrate the procedure for wheel alignment
17 Steering system
Understand the function of steering system in 2 & 3
wheeler
Understand the different types of steering system
Understand the function of steering system components
Demonstrate the service procedure of steering system
18 Brake system
Understand the purpose and function of braking
system in an automobile (2 & 3 wheeler)
Understand the types and working principle of
braking system
Identify the components of braking system
Understand the uses of service brake and parking
brakes
Demonstrate the method of inspection for disc and
drum brake of 2 & 3 wheeler
Demonstrate the method of inspection for brake
pad and shoe
Demonstrate brake bleeding procedure
ASAP
PCFCT 7
19 Two & Three Wheeler
Specification
Understand the need for pre delivery inspection
(PDI) for a two & three wheeler
Understand the service procedure of PDI for a 2 &
3 wheeler
Demonstrate the service procedure of PDI for a 2 &
3 wheeler
20 Revision Revise all the learning from the course
Particulars Description
Course name as assigned by
ASAP
NA
Code of course assigned by
ASAP
NA
Duration of the course
160 hrs.
QP reference
ASC/Q 1411 / ASC/N 0001 / ASC/N 0002 / ASC/N 0003
Level of the Course
[as per National Skill
Qualification Framework
(NSQF)]
Level 3
Job role after training
[as per NOS]
Entry level Technician / Technical Expert
Section supervisor / Final Inspector
Technical Advisor / Trainer / Asst.Work Manager
Initiates automotive services and repairs by
ascertaining performance problems and services
requested; verifying warranty and service contract.
Participate in morning meetings and engage in
discussions related to work.
Updates job knowledge by participating in
ASAP
PCFCT 8
Particulars Description educational opportunities; reading manufacturers'
publications.
Enhances organization reputation by accepting
challenges for accomplishing new and different
complaints, exploring opportunities to add
Value to job accomplishments.
Involve in educational & Training activities to self-
improvement and of colleges to update
Technology.
Always follow safety norms for self-safety, safety
of others and work.
Keep away from gossips and interruptions to create
smooth working atmosphere.
Be positive and cheering.
Always feel and others to feel you are part of the
establishment.
Eligibility criteria for
admission
1. Minimum Educational Qualification: X STD 2. Minimum age: Between 16 to 18 years 3. Experience [if required]: Not required
Training delivery model
1. Activity based model 2. Analysis, Design, Development,
Implementation, Evaluation [ADDIE] model 3. Embedded model 4. Any other model [please specify] : Power point
presentation and Video visualization
Assessment of trainees
[to be in conformity with
quality framework of ASAP]
Please refer annexure no. II
for quality framework of
ASAP
1. Methodology: Trainer Led Discussion, Group participation, Quiz, Demonstration on vehicle and Workshop practice.
2. Tools: PPT, LCD Projector, Videos, Trainers guide, Participant hand book, Demo engine, Vehicle, System components, Tools &
ASAP
PCFCT 9
Particulars Description
Equipment’s. 3. Weight ages : Assessment ( Off line / On line
test, Practical test and Viva )
Internal Assessment 1. Assessment of Learning [Internal]: Theory
1.1. Modules / Units to be tested
1.2. Learning outcomes1 to be tested
1.3. Blueprint of the Question Paper
2. Assessment of Learning [Internal]: Practical
Test
2.1. Competencies / skills to be tested
2.2. Tasks to be performed
Vital [very important]modules / units :70%
Essential [important] modules / units :20%
Desirable [nice to know] modules /
units:10%
Do specify the components
External (please refer
annexure v)
1. Final Skill Assessment [External]: Skill
Proficiency Test
1.1. Learning outcomes to be tested
1.2. Modules
2. Blueprint of the Question Paper
Vital [very important modules] :70%
Essential [important modules] :20%
Desirable [nice to know modules] :10%
Further learning opportunities
ASAP
PCFCT 10
Particulars Description
After obtaining the basic course, the technician may try to move into advance level of platform
after getting hands on experience in the service field. The advance level approach may lead to
workshop’s growth and the overall economy. (Advance courses AST 2& 3 Level 4
&5,Automotive Electrician Level 4 and Engine Overhauling course)
Further Job opportunities / Occupations
Students will be able to join:
Entry Level Technician / Technical Expert
Section supervisor / Final Inspector
Technical Advisor / Regional Tech. Advisor
Assistant Works Manager / Works Manager / Trainer
2. Synopsis of Course Duration
Particulars Duration (hrs)
Institution-based training:
1. Theory Sessions 70 hrs.
2. Practical Sessions 90 hrs.
Industry-based training:
3. Internship 150 hrs.
Total 310 hrs.
3. Detailed Syllabus
The syllabus is to be provided in detail in the table given below.
Sl.
No.
Module
and
Units
Theory /
Practical
Content in terms
of Key Learning
Outcomes*
Theory
[hrs.]
Practi
cal
[hrs.]
Total
duration
[hrs.]
NOS
code
1 Introduc
tion
to
Automo
biles
What is an
Automobile
Evolution of
Automobile
Indian Auto
Industry
Understand the
purpose of
Automobiles
History of
Automobile
Types of
Automobiles
6 hrs. - 6 hrs. ASC/Q
1411
ASAP
PCFCT 11
Understand the
need for after
sales service in
automobile
industry
2 Role in
After
Sales
Service
Industry
Your Role
and
Responsibili
ties as a
Technician
Work place
Ethics and
Behavioural
Skill
Understand the
service process
of a workshop
Understand the
role &
responsibility as
a technician
Understand the
importance of
team and team
work
3 hrs.
3 hrs. ASC/Q
1411
ASC/N
0001
ASC/N
0002
ASC/N
0003
3 Fundam
entals of
Worksh
op
General
workshop
equipment
Workshop
Tour
To use the
equipment
available in
an
automobile
workshop
Follow the
various safety
practices in an
automobile
workshop
Follow
workshop
standards to
work safety and
efficiently
Identify the
various tools
and equipments
in workshop
Identify the area
of the workshop
3 hrs. 3 hrs.
6 hrs.
ASC/Q
1411
ASC/N
0001
ASC/N
0002
ASC/N
0003
4. Basic of
Auto
Technol
ogy
Anatomy of
an
Automobile
General
Automotive
Terminologi
es
Identify the
various types an
automobile
Understand the
function of the
various types
Understand the
various
3 hrs. 3 hrs. 6 hrs. ASC/Q
1411
ASC/N
0001
ASC/N
0002
ASC/N
0003
ASAP
PCFCT 12
automobile
terminologies
Identify the
various parts of
2 & 3 wheeler
5. Engine -
Basic Working of
petrol &
diesel
engines
Classificatio
n of an
engine
To use the
various tools
for engine
mechanical
measuremen
ts.
Basic
Diagnosis
and Service
Operations
and
compression
pressure
checking
Explain working
and construction
of an engine
State the
different engine
terminologies
Classify
automobile
engine based on
strokes, fuel
used and layout
Describe the
working of
petrol and diesel
engine
Identify basic
difference
between petrol
and diesel
engine
Identify the
internal
components of
an engine
Describe the
construction and
function of the
engine
components
Demonstrate the
procedure
service
operations an
engine assembly
6 hrs. 12hrs. 18 hrs. ASC/Q
1411
ASC/N
0001
ASC/N
0002
ASC/N
0003
6. Engine -
Air
Inductio
n
System
Introduction
to Air
Induction
System.
Types of air
Understand the
purpose of an air
induction
system
Identify the
2 hrs. 3 hrs. 5 hrs. ASC/Q
1411
ASC/N
0001
ASC/N
ASAP
PCFCT 13
induction.
Cleaning of
air filter and
air duct.
components of
induction
system
Describe the
working of air
induction
system
0002
ASC/N
0003
7 Evapora
tive
Emissio
n
System
Introduction
to EVAP
Types of
EVAP
System
Cleaning of
Evaporative
Emission
system.
Understand the
importance and
purpose of an
EVAP system
Identify the
components of
EVAP system
Describe the
working of
EVAP system
Understand the
common
troubles and
inspection
method of
EVAP system
3 hrs. 3 hrs. 6 hrs. ASC/Q
1411
ASC/N
0001
ASC/N
0002
ASC/N
0003
8 Fuel
system Introduction
of fuel
system
Types of
fuel system-
Petrol &
Diesel
Basic
Diagnosis
and Service
Procedure-
Fuel System
Replacemen
t of Fuel
filter and
fuel pump
Understand the
importance and
purpose of a fuel
system
Describe the fuel
system and its
components
Understand that
types of a fuel
system
Describe the
working of fuel
system
Demonstrate the
method for fuel
system service
and maintenance
3 hrs. 5 hrs. 8 hrs. ASC/Q
1411
ASC/N
0001
ASC/N
0002
ASC/N
0003
9 Lubricat
ion
system
Introduction
of
lubrication
system
Understand the
function of a
lubrication
system
3 hrs. 5 hrs. 8 hrs. ASC/Q
1411
ASC/N
1420
ASAP
PCFCT 14
Types and
working of
lubrication
system
Engine oil
level
checking
Engine oil
replacement
Engine oil
pressure
checking
Understand the
characteristic of
lubricant
Understand the
types of
lubrication
systems used in
automobile
Describe the
working of
lubrication
system
Demonstrate the
service
procedure of
lubrication
system
ASC/N
0001
ASC/N
0003
10 Cooling
system Introduction
of cooling
system
Types and
function of
cooling
system
Radiator
pressure test
Radiator cap
test and
cooling
system leak
test.
Understand the
need and
function of
cooling system
Describe the
layout of the
cooling system
State the
properties of
coolant
Understand the
types of cooling
system
Describe the
working of the
cooling system
Demonstrate
radiator cap
inspection for
holding pressure
Demonstrate
cooling system
leak testing
3 hrs. 5 hrs. 8 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0001
ASC/N
0003
11 Exhaust
system Introduction
to Exhaust
system
Components
of Exhaust
Understand the
function of
exhaust system
Identify the
components of
2 hrs. 3 hrs. 5 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
ASAP
PCFCT 15
system
Cleaning of
exhaust tail
pipe and
muffler
CO&HC -
Check
the exhaust
system
Understand the
need for the
exhaust system
for a safe
environment
0001
ASC/N
0003
12 Basic of
Electrici
ty
General
terms
related to
electricity.
Electrical
Circuits.
Inspection
of Battery.
Inspection
of Starter
Motor.
Inspection
Ignition
system
Define
resistance,
voltage and
current
Define ohm’s
law
Measure
resistance,
voltage and
current using a
multi-meter
Define the
different types
of electrical
circuit
Describe the
working and
uses of different
circuit
production
device
Prepare
electrical circuit
using switches
and fuses
Understand the
function of
battery and
maintenance
Understand the
function of
starting and
charging system
Demonstrate the
method of
inspection of
starter and
3 hrs. 5 hrs. 8 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0003
ASAP
PCFCT 16
alternator
13 Power
flow
system
Introduction
of power
flow system
Types of
Clutch,
Clutch
Components
Types of
transmission
Transmissio
n
components
Basic
Diagnosis &
service
procedure
Clutch play
checking
clutch cable
replacement
Transmissio
n oil
checking
Understand the
function of
clutch
Understand the
different types
of clutch
Identify the
various
components and
function of the
clutch
Demonstrate the
service
procedures of
clutch overhaul
Understand the
function of
transmission
Understand the
types of
transmission
Describe the
working of
manual and
automatic
transmission
Demonstrate the
service
procedure of
transmission
overhaul
3 hrs. 8 hrs. 11 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0001
ASC/N
0003
14 Drive
shaft/
propelle
r shaft
inspecti
on
Introduction
to shaft and
Axles
Shaft and
Axle
Components
Drive shaft
removal and
inspection
Understand the
function of drive
shaft and
propeller shaft
Understand the
different types
of axle
Identify the
component of
drive shaft and
its purpose
Demonstrate the
3 hrs. 5 hrs. 8 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0001
ASC/N
0003
ASAP
PCFCT 17
service
procedure and
inspection of
drive shaft
15 Suspensi
on
system
Introduction
to
Suspension
system
Suspension
System
Component
Removal
and
inspection
of rear
shock
absorber
Understand the
function of
suspension
system
Identify the
components of
suspension
system
Understand the
types of
suspension
system
Describe the
working of
different types
of suspension
system
Demonstrate
service
procedure of
suspension
system
Demonstrate the
method of
inspection for
front strut
assembly and
shock absorber
6 hrs. 6 hrs. 12 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0001
ASC/N
0003
16 Wheels
and
Tyres
Introduction
to Wheels
and tyres
Types of
wheel and
Tyre
Tyre
Conditions
Wheel and
Tyre
removal,
inspection
and
Understand the
function of the
wheels and tyre
Understand the
types of tyre
Understand the
different types
of wheels and
tyres available
for automobiles
Understand the
need for
maintenance of
3 hrs. 4 hrs. 7 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0001
ASC/N
0003
ASAP
PCFCT 18
Explain the
procedure of
wheel
balancing.
tyres
Understand the
factors
responsible for
wear of tyre
Describe wheel
alignment
Demonstrate the
procedure for
wheel alignment
17 Steering
system Introduction
to Steering
system
Steering
system
Components
Inspection
and steering
wheel play
adjustment
Understand the
function of
steering system
Understand the
different types
of steering
system
Understand the
function of
steering system
components
Demonstrate the
service
procedure of
steering system
3 hrs. 4 hrs. 7 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0001
ASC/N
0003
18 Brake
system Introduction
to basic
braking
system
Brake
System
Components
Service
brake and
parking
brake
system
Inspection
of brake
system
components
Brake
testing
Understand the
purpose and
function of
braking system
in an automobile
Understand the
types and
working
principle of
braking system
Identify the
components of
braking system
Understand the
uses of service
brake and
parking brakes
Demonstrate the
method of
inspection for
6 hrs. 12hrs. 18 hrs. ASC/Q
1411
ASC/N
1420
ASC/N
0001
ASC/N
0003
ASAP
PCFCT 19
disc and drum
brake
Demonstrate the
method of
inspection for
brake pad and
shoe
Demonstrate
brake bleeding
procedure
19 Two &
Three
Wheeler
Specific
ation
Pre Delivery
Inspection
(PDI) – 2
Wheeler
Periodic
Maintenance
Service
(PMS) – 2
Wheeler
Understand the
need for pre
delivery
inspection (PDI)
for a two &
three wheeler
Understand the
service
procedure of
PDI for a 2 & 3
wheeler
Demonstrate the
service
procedure of
PDI for a 2 & 3
wheeler
3 hrs. 4 hrs. 7 hrs. ASC/Q
1411
ASC/N
1420
20 Revision Revise all the
learning from
the course
3 hrs. 3 hrs.
4. Minimum General Requirements to conduct practical
Category Description
Infrastructure
1. Classroom: Well ventilated furnished class room.
2. Laboratory: Well-equipped Laboratory
3. Workshop: Well ventilated with all equipments, tools. Special
tools, Vehicle and Aggregate.
ASAP
PCFCT 20
Equipment
1. 2 Wheeler ( Hero Honda 100cc / Bajaj 125 cc / Aggregates )
2. Hand tools and Special tools
3. Vehicle washing equipment, Compressor, Bike lift, Hydraulic
Garage jack, Safety stand, Measuring and Testing equipments,
Electrical equipments, Lubrication and cleaning equipments &
General equipments
Teaching-
learning
material
Trainer Guide, Participant hand book, Practical workshop Guide and
Automobile Engineering Volume I & II
5. Internship
Particulars Description
Duration of internship 30 days ( 150 hrs. )
Prospective
organizations
[with whom
collaborative
arrangements are
made by TSP]
S.no Organisation Product / Service
1 2 Wheeler Dealer
Hero/ Suzuki
Service
Job roles to be
included
Trainee service technician
Specific skills to be
focused
To assist the service technician and also attend the minor
service related jobs like oil replacement, coolant replacement.
Mode of placement Full Day
Time of placement 1 to 2 months, After completion of internship
6. Qualification and Experience of Skill Development Executive
(Trainer)
ASAP
PCFCT 21
Sl.
No. Qualification
Experience [ years]
Total Industry Teaching / Training
1 DME / DAE 3 years 2 years 1 year
2 BE 2 years 1 year 1 year
7. Training Calendars (Not Applicable now)
Illustrative formats for the calendars are provided below. The TSP may modify the same
as required.
Format for Training Calendar:
Day Module / Unit Theory / Practical Time [From – To]
1
2
3
4
5
Format for Calendar of Internship: (Not Applicable now)
Dates / Month
[From - To]
Industry Tasks assigned by the industry
Format for Calendar of Tests / Examination (Not Applicable now)
Day Modules Theory / Practical Time
ASAP
PCFCT 22
[From – To]
1
2
3
4
5
Recommended