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Production Data Analysis Example
Categories of Unplanned Stop Reasons
1. Logistics – supply management
2. Operator Issues
3. Plant & Process Issues
4. Plant Failure
Final Analysis Investigation Areas
Logistics 11.26 Material supply management
Non-Breakdown 22.37 Process components review -operator training-maintenance schedule review
Breakdown 4.54 Maintenance
Operation 16.31 Operator training
Total Lost Time - Unplanned 54.48
OEE metrics for individual shifts indicates higher availability with lower performance attained by Shift B
An average OEE attainment of 25.1% for the coating line
Limited analysis indicates significant improvements could be made in each of 4x group categories.
No “Silver Bullet” but many small steps could make an impressive improvement
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