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Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 1
Download the Absco Sheds Assembly App for instructional videos
MANU FA CT UREDIN A US TR ALIA
SNAPTiTEAssemb ly
AU: 1800 029 701N Z: 0800 466 444
admin@absco.com.auwww.abscosheds.com.au
When laying concrete slab, ensure there is a rebated edge 25mm deep around the perimeter. This will help water egress from the base of the shed.
For construction in non-cyclonic areasWind rating: N2 as per AS4055-2012
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm1620mm
FRONT: 2.26mSIDE: 1.52mHEIGHT: 1.95m
We thank you for choosing an Australian madeshed. For further assistance please visit our detailed
instructional video library atHttp://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to benumber ONE, so please let us know what you think
of our instructions. Feedback makes us better.feedback@absco.com.au
CONCRETE
REBATED EDGEBOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETESLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEPAROUND THE PERIMETER
THIS WILL HELP WATER EGRESSFROM THE BASE OF THE SHED
Absco IndustriesPremier Shed Model: 23151GK
PAGE 01
CONCRETE SLAB
6060mm3100mm
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm
dril
l bit
10m
m d
rill b
itm
etal
/mas
onr
y
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 3
COMPONENT PACKING LIST
Check off all components. Packed in TWO large cartons.
MAIN PACK CARTON (PACK 1 OF 2)
COMPONENTDESCRIPTION
PARTNo. CHECK COMPONENT
DESCRIPTIONPART
No. CHECKQTY QTY
1
2
16
1
4
1
STEEL SHEET1974mm X 773mm E
1 FITTINGS & ACCESSORIESPACKET (SEE PAGES 6 & 7)
97ARRIDGEBEAM
L = 1521mm
2
2
STEEL SHEET1974mm X 773mm F
STEEL SHEET2034mm X 711mm H34
STEEL SHEET1546mm X 773mm 45A
STEEL SHEET2034mm X 711mm H35
STEEL SHEET2034mm X 731mm H33
GABLE L/HL=1475mm 16L
GABLE R/HL=1475mm 16R2
2
13ABRACEL= 393mm
97ALRIDGEBEAM
L = 1521mm
2
ZARSP3 RIDGE BEAM JOINERL: 450mm (17.7")
1 CHANNEL SET(SEE PAGES 4 & 5)
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 4
COMPONENT PACKING LIST
CHANNEL SET
COMPONENTDESCRIPTION
PARTNo. CHECK COMPONENT
DESCRIPTIONPART
No. CHECKQTY QTY
55ALCHANNELL = 1496.5mm
1
1
1
1
2
55CLCHANNELL = 1496.5mm
55BLCHANNELL = 1496.5mm
2
6
2
81BLCHANNELL = 1496.5mm
81ALCHANNELL = 1496.5mm
4
56ALCHANNELL = 1496.5mm
56BLCHANNELL = 1496.5mm
77BLCHANNELL = 1496.5mm
60ALCHANNELL = 1496.5mm
55A
55C
56A
56B
55B
81B
81A
60A
77B
55ARCHANNELL = 1496.5mm
1
1
1
1
2
55CRCHANNELL = 1496.5mm
55BRCHANNELL = 1496.5mm
2
6
2
81BRCHANNELL = 1496.5mm
81ARCHANNELL = 1496.5mm
4
56ARCHANNELL = 1496.5mm
56BRCHANNELL = 1496.5mm
77BRCHANNELL = 1496.5mm
60ARCHANNELL = 1496.5mm
55A
55C
56A
56B
55B
81B
81A
60A
77B
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 5
COMPONENT PACKING LIST
3
1
4
JAMB L= 2034mm
90AJAMB L= 1568mm
87ALIP TRIM L= 1546mm
2
3
6
HC2CHANNELL = 1974mm
1
CHANNEL WITH HINGESL = 1974mm
1 79ACHANNELL = 1568mm
58CCHANNELL = 773mm
CHANNEL SET (CONT.)
COMPONENTDESCRIPTION
PARTNo. CHECK COMPONENT
DESCRIPTIONPART
No. CHECKQTY QTY
1
79BCHANNELL = 788mm
1
90BJAMB L= 788mm
91AJAMB L= 1120mm
1
6
HC1 HJ1
JAMB L= 2034mm HJ2
JAMB L= 1974mm HJ3
79A
79B
58C
HC1
HC2
87A
Part No. Here
Part No. Here
Part No. Here
Part No. Here
Part No. Here
Part No. Here
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 6
COMPONENT PACKING LIST
4 RBPRIDGEPLATES
DOUBLE DOOR KIT(SEE BELOW)1
FITTINGS & ACCESSORIES PACKET CONTENTS
3
2
1
12ADOORSTRAP
L: 165mm
14ACAP GABLEL: 170mm
98ARIDGE CAPJOINER
COMPONENTDESCRIPTION
PARTNo. CHECK COMPONENT
DESCRIPTIONPART
No. CHECKQTY QTY
CSJ20 CHANNEL JOINERL= 200mm (7.9")
1 PHILLIPSHEAD DRIVER
24SELF DRILLING HEX
HEAD TEK SCREWS (NOHOLE REQUIRED)
HEX TEK SCREWDRIVER BIT1
3mm (0.12") DRILL BIT1
DOORPADBOLT
HASP23
SELF TAPPING SCREWSPACKET CONTAINING 2201
DOORPADBOLT
22A
3/16 COUNTERSUNKSCREWS & NUTS12
3/16 ROUND HEADBOLTS & NYLOCK NUTS8
3.2 x 8mmBLIND POP RIVETS12
DOUBLE DOOR KIT PACKET CONTENTS
ASSEMBLY INSTRUCTIONMANUAL1SINGLE DOOR KIT
(SEE OVER)1
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 7
COMPONENT PACKING LIST
MAIN PACK CARTON (PACK 2 OF 2)
7
10 4
4
4
8
300
KNEE PLATE
APEX PLATE
M10 DYNABOLTHOT DIPGALVANISED
16mm TEKSCREWS
STEEL SHEET2034mm X 773mm H30
STEEL SHEET2034mm X 773mm H31 C1484
CHANNEL L = 1484mm
40
80
4 C1954CHANNEL L = 1954mm
40
80
MULTI PURPOSEBRACKET4
COMPONENTDESCRIPTION
PARTNo. CHECK COMPONENT
DESCRIPTIONPART
No. CHECKQTY QTY
1 HIGH-PORTAL PACK(SEE BELOW)
DOORPADBOLT
HASP11
SELF TAPPING SCREWSPACKET CONTAINING 2201
DOORPADBOLT
22A
3/16 COUNTERSUNKSCREWS & NUTS12
3.2 x 8mmBLIND POP RIVETS12
SINGLE DOOR KIT PACKET CONTENTS
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 8
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must fi nish fl ush with the edges of the sheets. Simply tap the channel along the sheets until each end is neatly fl ush. If you need to remove channels from the panels, slide it off from the side.
Channel locks the shed panel into position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE fastening method.
Join components together with one screw at this location only, as some channels have extra holes that are not required for this model of shed.
Do not join components together at this location yet, as the screws may obstruct further assembly of the other components.
Join components together by pre-drill-ing the holes fi rst. Use one component as template to mark where the holes are and drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
DSNAPT TEi
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 9
Guide on Joining Spliced ChannelsThe text marked on all parts must be shown on the same side as each other
Step 1.Position the channels and the CSJ joiner so the centre of the CSJ is in line with the end of each channel to be joiner together.
Step 2.Join the fi rst channel to the CSJ by inserting the centre of the CSJ, on an angle, to the end of the channel where the JOIN>> text is marked.
Push down one side of the CSJ until you hear a ‘click’.
Step 3.Join the second channel to the CSJ by positioning the <<JOIN of the channel at the centre of the CSJ, on an angle. Push the CSJ into the channel until you hear a ‘click’.
Finished Channel.The joined channels should now look like the picture with the CSJ positioned equally inside of the joined channels.
Drill out holes with 3mm drill bit in CSJ to match the holes in channel and secure with the screws supplied.These may have to be temporarily removed during assembly.
= =
JOIN>> <<JOIN
CSJ
=
=
JOIN>> J
==
JOIN>> SJ
= =
JOIN>><<JOIN
= =
JOIN>> <<JOIN
Finished Spliced Channel
Channel
Push
20mm 15mm
CSJ.
...
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 10
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will need to redrill holes where CSJ joining channel covers them.
Join together 40 x channel sections using 20 x channel joiners (Part CSJ)
2993mm (117.8")
56BR
56BL
56AL
56AR
55CR
55CL
55AL
55AR
60AR
60AL
81AL
81AR
81BR
81BL
77BL
77BR
55BR
55BL
6x 81AR 6x 81AL
4x 60AR4x 60AL
1x 55AR1x 55AL
1x 55CR1x 55CL
1x 56AR1x 56 AL
1x 56BR1x 56BL
2x 55BR2x 55BL
2x 77BR2x 77BL
2x 81BR2x 81BL
= 6x 81A
= 4x 60A
= 1x 55A
= 1x 55C
= 1x 56A
= 1x 56B
= 2x 55B
= 2x 77B
= 2x 81B
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 11
Tek screw driver bit
Push
Guide on Joining a Spliced Ridge BeamFollow these three steps to assemble a ridge beam.
Step 1.Place two ridge beams as shown and push them together. Slide the cap of one under the other.
NOTE.There is a 50mm overlap of the ridge caps when the beams are in position.
Step 2.Use the ZARSP to connect at the centre of the two ridge beams. Be sure it is pushed in fully.
Step 3.Turn over the ridge beam. Measure 250mm from the middle along the centre of one ridge beam, mark spacings of 50mm. Fasten with a Tek screw at each marking.
Repeat to the other side of the ridge beam assembly.
TIP: Predrilling each hole with the 3mm drill bit makes it easier to fasten.
50mm225mm
ZARSP
Finished Spliced Ridge Beam
FinishedSpliced Ridge Beam
ZARSP
Ridge Beam
Self drilling Tek screw
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 12
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
97AL
97AR
.
.
2x 97AL 2x 97AR
= 2x 97A
2993mm Overall length
ZARSP
225mm
16mm
16mm
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 13
To make the total span we must now join the two ridge beams
.
Using a hacksaw, remove one protruding section of each ridge beam, this will allow the sections to butt up neatly to each other.
Cut away these two only.
Self drilling Tek screw
98A
RSP
Tek screw driver bit
Push
..
.
98A
FinishedJoined Ridge Beams
Insert the RBS at an equal distance into each ridge beam. Confi rm that the beam is straight with a string line before fastening with self drilling screws.
The RBS is a very tight fi t, tap into place with a hammer.
RSP
JOINING RIDGE BEAMS
97A
97A
5953mm Overall length
97A
97A
97A
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 14
OVERVIEW OF ROOF COMPONENTS
OV
ER
VIE
W O
F R
OO
F C
OM
PO
NE
NTS
87A
87A
81A
60A
60A
97A
14A
45A
45A
45A
45A
45A
45A
45A
45A
81A
98A
60A
60A 97
A
87A
87A 14
A
45A
45A
45A
45A
45A
45A
45A
45A
81A
81A
ZAR
SP
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 15
OVERVIEW OF WALL COMPONENTS
OV
ER
VIE
W O
F W
ALL
CO
MP
ON
EN
TS
H30
H31
H31
H30
H30
H33
H33
H35
H34
H31
H31
H30
H30
H31
H31
H31
H31
H31
F
E
F
55B
55B
H30
56A
77B
16L
16R
16R
16L
55C
HC
1
58C
HJ3
58C
58C
HC
2
58C
HC
1
22A
HC
1
58C
58C
HC
2
H31
81A
90A
55A
HJ1
79A
HJ2
56B
79B
HJ1
90B
81A
81BH30
81B
77B
HIGH
-
PO
RTAL
FRAM
ES
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 16
REAR PANEL ASSEMBLY
2 required.
One panel requries sheet H30 this end.
One panel requries sheet H30 this end.
H31
H31
H31
H30
H30
H31
H31
H31
SNAPT TEi
SNAPT TEi
55B
81B
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 17
D
ROOF PANEL ASSEMBLY
45A
45A
45A
45A
SNAPT TEi
SNAPT TEi
60A
87A
81A
87A
Two panels will have part 87A fitted to this end only.
Two panels will have part 87A fitted to this end only.
Fit 81A to edge of sheet with pre-punched holes.
4 required.
D
D
D
D
D
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 18
To make the total span we must now join sections of sheeting together for the roof and wall.
Refer to the panel construction section of this instruction set for further details and ensure that the assembled panels are not joined together with pre-punched holes incorrectly positioned.
The overall length of each panel is the same as the ridge beam.
Trim the channels by 16.5mm to allow the sheets to be overlapped.
Overlap the panels and fasten as shown.
16.516.5
It is not critical that the overall dimension is exact but try and make sure the length is within 5mm.
JOINING WALL AND ROOF PANELS
Ridge beam and panel length = 2993mmLength to be cut off = 16.5mmNew length = 2976.5mm
Both panels joined = 2976.5 x 2 = 5953mm
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 19
SIDE PANEL ASSEMBLY
H30
H31
H31
H30
SNAPT TEi
SNAPT TEi
77B
81A
2 required.
Turn the panel over.Fit the two large gables (16L & 16R) to the inside face of the top channel (77B)
Outside of shed.
Inside of shed.
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 20
DOOR PANEL ASSEMBLY
Vertical door channels are installed in the opposite orientation compared to the horizontal door channels.
Short fl ange of channel
Long fl ange of channel
DOUBLE DOOR
58C
58C
58C
12A
HC1
HC1
E
F
E
F
SNAPT TEi
SNAPT TEi
SNAPT TEi
SNAPT TEi
58C
HC2
HJ3
Four hole set to bolt on padbolt at top and bottom of door.
D
D
D
D
D
D
D
D
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 21
FRONT PANEL ASSEMBLY
HJ1
HJ1
55A
90A
79A
55C
SNAPT TEi
SNAPT TEi
SNAPT TEi
SNAPT TEi
H34
H35
DOUBLE DOOR PANEL1 required.
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 22
DOOR PANEL ASSEMBLY
Nuts and bolts may be used instead of pop rivets by drilling out hinge holes using a 4mm drill bit. Both are supplied.
The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment, position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws.
91A
91A
E
F
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 23
DOOR PANEL ASSEMBLY
Vertical door channels are installed in the opposite orientation compared to the horizontal door channels.
Short fl ange of channel
Long fl ange of channel
SINGLE DOOR
58C
58C
HC1
F
SNAPT
TEi
SNAPT TEi
HC2
12A
F
D
D
D
D
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 24
FRONT PANEL ASSEMBLY
SINGLE DOOR PANEL1 required.
HJ1
HJ1
H33
H33
H30
56A
79B
56B
90B
SNAPT TEi
SNAPT TEi
SNAPT TEi
SNAPT TEi
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 25
SINGLE DOOR PANEL
NOTE: Nuts and bolts are also supplied and may be used instead of rivets. Use a 4mm drill bit to enlarge these holes in the jamb
NOTE: The holes to fasten the padbolt hasp are not pre-punched to allow for proper alignment. Position the hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws.
91A
91A
DOOR PANEL ASSEMBLY
F
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 26
PART C1482
PART C1954
2950mm
80mm
80mm
2033
mm
2295
mm
HIGH PORTAL FRAME DETAILS
2 required.
NOTE: If you have a slab with an edge rebate in your concrete slab, you will have to cut an amount off the bottom of the frame legs equal to the depth of the rebate.
TIP: An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out. As the portal frame fits inside the walls, the width of the frame will be 40mm less than the gable wall panel.
NOTE: Refer to the section HIGH CENTRE PORTAL ASSEMBLY for photos of the process.
2x Apex plates
1x Knee plate
1x Knee plate
16R 16L
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 27
HIGH PORTAL FRAME ASSEMBLY
STEP 1.
High-portal to panel connection, see section PANEL CONSTRUCTION for further infomation.
Secure ridge platesto apex plates
M10 Dynabolt
High-portal
Self drilling tek screw
Wall / Roof panel
STEP 2.
STEP 3.
STEP 4.
=
x 19
x 30
x 8
x 8
x 6
2 x
0
8
184
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 28
HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS
STEP 1.Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions.
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 29
HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOSSTEP 2.Understand where components are to be positioned
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 30
HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS
STEP 3.Join C1482 to C1954
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 31
HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS
STEP 4.Join C1482 to C1482
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 32
HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS
STEP 5.Secure ridge plate (RBP)
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 33
HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS
STEP 6.Secure multi purpose brackets
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 34
HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS
STEP 7.Turn frame over and repeat steps 4 and 5.
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 35
HIGH PORTAL FRAME DETAILS
Recommended slab dimensions - 6060mm x 3100mmExternal wall dimensions - 5960mm x 3000mmInternal wall dimensions - 5920mm x 2960mm
• Secure multipurpose brackets to uprights using self drilling screws• Move frames into postion, mark and drill holes in slab using 10mm masonry drill bit• Secure frames to slab with M10 dynabolts.
Centre ofportal frames
Concrete slab6060mm x 3100mm
Multi purposebrackets80mm long
FIG 8A2390 2390
6060
3100
SLAB EDGE
1280
6060
mm
Centre frame upright
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 36
PANEL CONSTRUCTION
NOTE: Take care to ensure that all wall panels are not upside down. The top channels of each panel are pre-punched for attaching roof sheeting. The base channels are not.
Side wall channels fit into the notched rear wall channels.
Use 16mm self drilling screws to secure walls to centre frame. Pre-punched
channel to match ridge beam holes
Pre-punched holes in roof panel to
this side
for connection to fro
nt and rear walls.
With a concrete slab drill a 10mm hole instead of using the supplied hasp.
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Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 37
ROOF CONSTRUCTION
X4
DDD
STEP 1.Slide the roof panels into position and secure with only one screw in each corner at this stage.
STEP 2.Secure ridge beam to gable sections with two screws at either end.
STEP 3.After the roof panels have been secured, fit two gable braces (13A) form the top wall channel to the underside of the ridge beam at 45 degrees as shown to both gable walls
STEP 4.Secure each ridge beam to ech ridge plate with 4x 16mm self drilling tek screws.
INSIDE VIEW
INSIDE VIEW
2 X GABLEBRACE(13A)
NOTE: This symboldenotes that holes to be pre-drilled with a 3mm drill bit before fastening.
D
- WARNING -Do not climb on or walk on the roof.
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 38
FINAL CONSTRUCTION ANCHORING OF SHED
Each anchor consists of one nut, bolt, M10 dynabolt and steel angle.Drill a 10mm hole into the wall sheet.Drill a 10mm hole into the concrete.
Bolt and Nut*M10 4.6/S
Steel Angle*45 x 45 x 3EA34LONG G4502x 130 Ø Holes
M10 Dynabolt*
* Denotes hot dip galvanised fi nish
Wall Sheet
Slab
15
15
STEP 1.Secure the roof panels to the wall panels as shown.
STEP 2.Secure the roof panels to the internal frames with self drilling tek screws.
STEP 3.Secure the portal frames to the ridge beam as detailed on the previous page.
STEP 4.Bend the top and bottom flanges as shown, then hook the bottom flanges under the top channel and screw top to the ridge beam with two screws.
Location of 24 concrete anchors.Refer to section PORTAL FRAME for portal anchor locations.
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Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 39
Absco Large Gable Roof Shed Notes
• 1.G This instruction manual shall be read in conjunction with other consultants drawings, specifi cations and written instructions provided by Absco and/or their representatives.
• 2.G The drawings provided herein are for installation and structural engineering purposes only. If discrepancies are discovered within the documentation provided, these shall be brought to the attention of Absco and written approvals obtained prior to commencing the affected section of work.
• 3.G If in doubt ask.
• 4.G Until approvals from the local authorities are obtained, commencement of construction from these drawings shall not commence.
• 5.G Unless varied by the project specifi cation, all materials and workmanship shall be undertaken in accordance with the relevant Australian standards and the by-laws and ordinances of the relevant building authorities.
• 6.G All dimensions indicated in these drawings shall be verifi ed on site by the installation contractor. Scaling of drawings shall not be undertaken.
• 7.G Prior to commencing works on site, the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services.
• 8.G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanently deformed.
• 9.G In circumstances where the shed has been installed in a manner which is inconsistent with the installation manual, structural certifi cation shall be void.
• 10.G The structural components detailed within this installation manual have been designed for the following loads in accordance with AS/NZS1170 based on a Class 10a, Type 2 structure:
• Roof Live Load: 0.25 kPa uniformly distributed or 1.1 kN concentrated as per AS/NZS1170.1
Wind Load: Classifi cation N2, Non-Cyclonic to AS4055 where Vu = 40 m/s, Vs = 26 m/s
Windward wall Cpe = 0.7
Leeward Wall Cp,e = -0.3 to -0.5 as applicable based on shed geometry
Side Wall Cp,e = -0.2 to -0.65 as applicable based on shed geometry
Roof Cp,e = -0.3 to -1.04 depending on wind direction
6-12 Activity St, Acacia Ridge QLD 4110PO Box 119, Acacia Ridge QLD 4110
AU: 1800 029 701N Z: 0800 466 444
admin@absco.com.auwww.abscosheds.com.au
General
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 40
Absco Large Gable Roof Shed Notes
• 1.S All structural steelwork shall have a corrosion protection system applied consistent with AS/NZS 2312-2002.
• 2.S All structural steelwork detailed within this installation manual shall be minimum Grade 550 for roll formed sections (including roof and wall sheeting and portal frame members) and Grade 250 for angle sections.
• 3.S All multi purpose and anchor brackets for connection onto the supporting reinforced concrete slab (includes 45x45x3EA x 34mm long and 47x47x1.9EA x 80 long) shall be minimum Grade 450.
• 4.S All portal frame knee and apex plates shall be minimum Grade 450
• 5.S All roof, and wall sheeting shall be minimum base metal thickness of 0.3mm
• 6.S All portal frame members shall be minimum base metal thickness of 0.75mm.
• 7.S All snaptite channels and jambs shall be minimum base metal thickness of 0.42mm
• 8.S All top hats shall be minimum base metal thickness of 1.0mm
• 9.S All portal frame knee and apex plates shall be minimum base metal thickness 1.0mm
• 10.S All screw fasteners shall be Phil Pan Head Zinc Plated #8 x 3/4” (STP0820)
• 11.S All bolt fasteners for anchoring shall be M10 minimum grade 4.6/S
• 12.S Installation of screw fasteners shall generally be undertaken in accordance with the relevant provisions of AS1562.
Steelwork
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 41
Absco Large Gable Roof Shed Notes
• 1.F The supporting slab foundation for the garden shed shall be of a minimum size indicated on the installation manual. The top surface of the formed slab shall be level and free of any irregularities which would inhibit the installation of the shed.
• 2.F The structural engineering design for the supporting slab foundation shall be undertaken by a suitably qualifi ed structural engineer. The design shall consider all relevant provisions of AS3600 and AS2870.
• 3.F Between adjacent footings or excavations, the contractor installing the slab foundation shall not exceed a rise of 1 in a run of 2 in line of slope.
• 4.F Unless approved in writing by the slab foundation engineer, the limits of excavations near existing footings shall be in accordance with that indicated below.
Supporting Slab and Foundations
The contactor shall undertake investigatory localised excavations near existing footings to ascertain their depth prior to excavating adjacent to them. It is noted that excavating to a depth below that indicated above shall not be undertaken without the written approval from the engineer.
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 42
Absco Sheds Storage Guidelines
• Absco Sheds are designed to be weatherproof for normal weather conditions. In the event of extreme weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins, screw fi xings etc., may exhibit minor deformations which may allow some water entry. These areas should be checked regularly to ensure that maximum strength and protection is maintained.
• Other weather conditions such as extreme heat and extreme cold, moist or dry air can infl uence the effects of concrete fl oor moisture and/or condensation on the underside of the roof sheets.
• Absco Sheds and storage units are primarily used for storage of garden equipment such as lawnmowers, wheelbarrows, garden tools etc. Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and/or stacked above the concrete fl oor on timber slats.
• Waterproof sealants may be used to offer further protection where required around joins and screw fi xings, as can rubber door seals and other products which are available from most hardware outlets.
• Placement of waterproof sealants (silicone) between the base of the shed and concrete slab is not recommended, as this process can have a reverse effect, preventing excess water from escaping, resulting with water accumulating and being trapped inside the shed.
• Absco accepts no responsibility for water entry, fl oor moisture, condensation or the condition of the Contents inside your Absco steel building arising from any of the pre-mentioned weather conditions.
6-12 Activity St, Acacia Ridge QLD 4110PO Box 119, Acacia Ridge QLD 4110
AU: 1800 029 701N Z: 0800 466 444
admin@absco.com.auwww.abscosheds.com.au
Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHEDMODEL: 60303HK5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 43
Australia Product Warranty Against Defects
• Absco Sheds, including garden sheds, garden beds, aviaries, storage units, garages, awnings and carports are made using high quality Australian made steel.
• We are pleased to advise we warrant that the steel coating will not rust, crack, fl ake peel or blister for 30 years from date of purchase, when installed within Australia.
• This warranty does not apply to surface deterioration of panels caused by ‘Swarf” (Tiny particles of steel debris left from cutting, grinding or drilling operations) that has not been removed after building construction, or as a result of contact with damp soil, chemicals, fertilisers or other corrosive substances.
• This warranty covers any Absco product used for normal domestic use and installed in accordance with the installation instructions.
• The warranty does NOT cover Damage caused by storms, wind, rain snow or poor foundations.
• This warranty does NOT cover ABSCO products installed in severe coastal, industrial or other highly corrosive environments. The warranty does not cover fasteners (screws, nuts, bolts, rivets, hasps or sliding padbolts).
• The warranty is limited to replacement and delivery of components and does not include any labour or installation costs. The benefi ts given by the warranty are in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates.
• The warranty applies to the exclusion of all other representations, guarantees or warranties express or implied, our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable. You are entitled to a replacement or refund for a major failure and for compensation for any other foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of an acceptable quality and the failure does not amount to a major failure. For further information go to http://www.consumerlaw.gov.au
• Please retain a proof of purchase (sales docket or invoice) or register your warranty within 30 days of purchase here: www.absco.com.au/register_warranty.php
• In the unlikely event a warranty claim is made, it must be supported by photographic evidence and details of the defect, including component part numbers, together with proof of purchase documentation (or on-line registration of purchase) and forwarded to the address below. Upon receipt of the warranty claim, the Customer Service Manager will contact you within three business days to advise you of the assessment outcome of the claim, which may include your expenses incurred in making the claim.
THE CUSTOMER SERVICE MANAGER, ABSCO INDUSTRIES, PO BOX 119 ACACIA RIDGE QLD AUSTRALIA 4110
PHONE: 1800 029 701 FAX: 07 3344 1191 EMAIL: warranty@absco.com.au
Issued 01 January 2018
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