View
13
Download
1
Category
Preview:
Citation preview
Amsler Stretch Blow Bottle Solutions
1October 2016
History
• Privately owned and managed by the Amsler family– 2nd generation family members in management roles
• Manufacturing blow molding and other machinery in Canada since 1994
• Over 200 machines manufactured and shipped to 17 countries
• Offer bottle, mold and process
development solutions
• Pilot runs, testing and
training at our factory
2
Customer Support
3
Head Office
Regional Office
Service
Equipment Locations
4
Machines
5
All Electric
PET Stretch
Blow
Molding
Machines
Available In
1 to 16
Cavity
Options for
Wide Mouth
Jars
All-Electric Stretch Blow Molding Machines
• Machine line-up includes wide-mouth jar, universal narrow neck for bottles up to 70mm and large format containers up to 23 liters in size
• Machine motions, including clamp and stretch-rod actuation, are servo motor controlled
• Clamp is compensated by the high-pressure blow air preventing mold blow
• Preforms are positively loaded onto the carriers by grippers and bottles are unloaded by a variable-height assembly so the takeaway conveyor needs no height adjustment
More
Pre-Engineered Options
• Neck Orientation • Preferential Heating
7
MoreMore
Highest
Quality
Container Range
• Bottles from 20ml to 30 liters
• Narrow Neck– 18 to 63mm
– 1 to 4 Cavities
• Wide mouth Jar – 63 to 120mm
– 1 to 2 Cavities
• Large format – 3 to 8 Gallon
– 1 & 2 Cavities
8
More
Preform and Bottle Design
• Designing preforms with our partners ensures the container meets specification
9
Mold Design
• Mold engineering for exact integration to the machine including all air and water services
10
Warranty and Service
• 12 months parts
• 24 months for Amsler manufactured components
• Choice to purchase non-Amsler OEM parts directly from manufacturer
• Remote diagnostics and local service
11
For bottles &
cans from
50ml up to 30
liters
Bottle Inspection Unit
• Leaks, metal detection, wall thickness, choked necks, color, fallen bottles, etc.
• Unstable bottle positioning
• Options:
– Stationary and Flying head up to 18,000 bottles per hour (standard is 9000 b/h)
– Mount over existing conveyor systems
– Custom systems available
12
Highest
Flexibility
Spin Trimmer
• For PET, HDPE, PVC & PP and barrier
• Light-weight dome design assistance
• Blown jar neck finish using commodity preforms
• Hot Knife, re-sharpen able
• Container diameter up to 200mm
• Custom units for larger diameters
13
Turnkey Plant
Design
Turnkey Systems
• Custom plant design and equipment sourcing for full turnkey filling line facilities and complete turnkey blow molding plants
• Industry leading solutions:– Rotary & inline filling,
filtration, de-palletizing, labeling, capping, case packing, shrink bundling, case palletizing
14
• Offer mold, bottle and process development, pilot runs
• Molds & tooling design and manufacture
• PET process, machine operation & maintenance training
• Over-the-phone, on-line and in-person troubleshooting
• North American-based parts and service
Training and Support
15
• U.S. based MAG service, parts and support
• Emergency production run assistance
• Local U.S. based technician
• Parts available via Amsler
MAG Plastic Machine Service and Support
16
Canadian Customers
17
Global Customers
18
Thank you for your time!
We welcome your
questions and comments
www.amslerequipment.net
19
Options
20
Preferential Heating
• Oriented preforms have their rotation fixed
• Preforms pass through an additional vertical lamp(s) to preferentially heat the circumference
21
Back
• Servo driven chain drive advances on each preform carrier for rotation
• Photo eyes confirm rotation location prior to entering blow mold
Neck Orientation
22
Back
Under Development
23
L42X New Development
• Four cavity up to 2 liter (6,500 bph) or 2 cavity up to 5 liter
• Neck finishes from 18mm to 63mm
• Stretch rods 14mm with 10 and 12mm option
• Quick change preform carriers
• Preform neck orientation option
• Use existing Amsler molds or competitors’ molds
• Windows based HMI with full access to assembly drawings, BOM’s , set up guides, trouble shooting and training videos
24
L42X New Development
• Vibratory infeed to prevent preform bridging
• Preform temperature sensing prior to blow, only blowing preforms at correct temperature
• Cavity pressure sensing in blow mold
• Non blown preform detection and rejection
• Leading & trailing preform selection to not blow at start up and shut down
• Auto sensing of down stream bottle backups
– Oven temperature monitoring with power reduction in stand by mode and auto restart, set able from the HMI
25
L42X New Development
26Front View
Servo Driven
Stretch Rods
Central Filter Ensures
Even Oven Cooling
Closed Loop Oven
Control for Preform
Core and Skin
Temperature
L42X New Development
27
Clamp
High Pressure
Compensation
L42X New Development
28
Servo Motor
Driven Clamp
Pneumatic
Tie Bar Locking
Under Blown Bottles
Are Rejected
Back
All Electric
PET Stretch
Blow
Molding
Machines
Available In
1 to 16
Cavity
Options for
Wide Mouth
Jars
Amsler Linear Blow MoldersSeries Cavities Hourly Output Max Neck Finish Max Bottle Size
L12 1 1700 63mm (70mm Optional) 2 Liter
L15 1 1500 63mm (70mm Optional) 5 Liter
L22X 2 3200 63mm (70mm Optional) 2 Liter
L25 2 3400 63mm (70mm Optional) 5 Liter
3 4800 (500ml) 2 Liter
2 3000 (500ml) 3 Liter
1 1100 (5 Liter) 5 Liter
4 5800 (500ml) 750ml
2 2500 (2 Liter) 2 Liter
4 5500(500ml) 2 Liter
2 2000 (5 Liter) 5 Liter
Series Cavities Hourly Output Max Neck Finish Max Bottle Size
L15 JAR 1 1500 120mm 5 Liter
L25 JAR 2 3000 120mm 5 Liter
Series Cavities Hourly Output Max Neck Finish Max Bottle Size
L110 1 1500 (10 Liter) 70mm 10 Liter
L120C 1 300 (20 Liter) 70mm 20 Liter
LM120 1 200 70mm 20 Liter
L215 2 2200 (15 Liter) 70mm 15 Liter
Universal narrow-neck for bottles up to 5 Liter with necks up to 70mm
Wide-Mouth Jars up to 5 liters in size with necks up to 120mm
Large Format Containers - From 10 to 20 Liters
L32C
L407C
L42C
63mm
38mm
48mm
Back
Recommended