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PG 1
AIRFRAME DRILLING & FASTENINGAutomated
PG 3LUCANA AERO
ABOUT
Automate your airframe drilling and fastening process with Lucana Aero, our innovative visual guidance system.Create your most productive line ever with our patented visual guidance
technology Lucana Aero. The industry’s first system to enable the automation
of drilling and fastening, Lucana Aero helps you reduce human error, improve
workplace safety and increase speed while being easily integrated with no
engineering needed.
WHAT YOU GET
• Recognition Robotics Visual Guidance Software
• Industrial Computer
• Camera
• 2 Lasers as a Triangulation Sensor
PG 5LUCANA AERO
DATA VALUE
Sensitivity 0.0005", and 0.02 Degree
Communication Talks to any robot/automated system
- Kawasaki
- Kuka (xml)
- Fanuc
- ABB
- Comau
- Custom
FEATURES
How It WorksUsing a sensor mounted inside a drill head, Lucana Aero guides robotic systems to precisely normalize
to a surface, find a hole center, find a fastener center, or measure a hole ID (inside diameter) and
countersink OD (outside diameter). The sensor can also aid robotic performance for global alignment
to the airframe.
THE RIGHT MODEL FOR YOUR DRILL HEAD
We offer models custom fit to the drill head manufacturing equipment used by our customers.
FEATURES & BENEFITS
• On-the-spot measurement (minimizes robotic motion errors)
• No calibration
• Sensor module ships already calibrated.
• Integrated software tools for robot/sensor/drillbit frame alignment
• Works regardless to surface contours – solid surface or surface with holes
MEASUREMENTS
• Normality (Rx Ry Z)
• Hole center (X Y Z Rx Ry)
• Fastener centerline (X Y Z Rx Ry)
• Countersink (X Y Z Rx Ry OD at the surface)
• Countersink DZ (DeltaZ on curved surface)
COMPATIBLE MATERIALS
• CFRP
• CRRP painted
• Aluminum white
• Aluminum green
• Titanium
• Automatic (Software auto selects the correct material)
What is Lucana Aero?ENGINEERED FOR AEROSPACE APPLICATIONS
Designed and built specifically to enable robotic drilling and countersinking in aerospace
and air-frame applications.
PRECISION MEASUREMENT, EVERY TIME
All following regardless to surface, blank, hole, countersink or fastener.
Customer BenefitsDAY ONE READY
• Proven solution that works out of the box, just plug and play.
NO VISION EXPERTISE REQUIRED
• Free your best engineers’ time up for use on other tasks!
COMPACT, SMALL FORM FACTOR
• Fits inside of a drill head (Zagar drill head or a custom solution within specification).
POINT OF INGRESS MEASUREMENT AND GUIDANCE
• Measures the area where the drill bit will penetrate
• Minimizes robotic motion error
How We DifferFULL X, Y, Z, RX, RY, AND OD
• Our system takes into account any off-axis misalignment in your process allowing us to
fix your drilling in Rx and Ry, and eliminate typical drilling process inaccuracies.
NO CALIBRATION REQUIRED
• Lucana Aero sensors are calibrated on site in the factory, and require no calibration to
be done at your plant.
NO PROGRAMMING REQUIRED
• No need to spend time tinkering with vision algorithms.
HIGH SENSITIVITY
• Update your process with our Lucana Aero sensor, and see for yourself that we have the
most accurate measurement solution on the market.
• 0.0005" of accuracy.
• 0.02 Degrees of accuracy.
PG 7LUCANA AERO
Z MEASUREMENT
Nominal standoff 10 mm from nose piece
Min Z -10 mm, closer to nose piece
Max Z +16 mm
Accuracy 5 micron
NORMALITY
Rx range +/- 6 degrees
Rx accuracy +/- 0.03 degrees
Ry range +/- 6 degrees
Ry accuracy +/- 0.03 degrees
COUNTERSINK OD
Min OD 5 mm
Max OD 25.4 mm
Accuracy +/- 25.4 micron, at center of view
COMMUNICATION
Ethernet POE 48V
MATERIAL
Type Aluminum white, Aluminum green, Titanium, CFRP, & CFRP2
Automatic material Yes
HOLE FIND [X Y Z]
Dx range +/- 10 mm
Dy range +/- 10 mm at nominal z
Dz range +/- 5 mm
Accuracy +/- 25.4 micron near center, +/- 50.8 micron across volume
FASTENER FIND
Dx range +/- 10 mm
Dy range +/- 10 mm at nominal z
Dz range +/- 5 mm
Accuracy +/- 25.4 micron near center, +/- 50.8 micron across volume
SAMPLE TECHNICAL DATASHEET
Model BE*
* Different models allow for different Standoff and Ranges. Please Contact Recognition Robotics for other models Datasheet or to design custom.
LUCANA AERO PG 7
PG 9LUCANA AERO
SOFTWARE
Lucana Aero software features the most robust normality measurement algorithms in
industry, that allow measuring normality on any surface, whether a solid surface or a
surface with a hole or countersink.
Additionally, Lucana Aero software uses cutting-edge algorithms for outliers removals,
leading to robust and stable outputs across all families of measurements.
PG 11LUCANA AERO
1. Sensor
2. Lucana Vision Controller
1
2
LUCANA AERO
Pioneering InnovatorsFounded in 2008 to revolutionize machine vision technology with the ultimate goal of advancing toward
autonomous, intelligent visual recognition and production.
The CompanyRecognition Robotics is an independent
company producing category-shifting visual
recognition technology that defines future
manufacturing’s new normal. With a growing
list of patented technologies, Recognition
Robotics is the high-value provider of
breakthrough, quick set-up productivity
enhancements that increase the profitability
of any automated line or process.
LeadershipDr. Simon Melikian is the founder, president
and CEO of Recognition Robotics. A pioneer in
visual recognition and an expert in the design
and practical implementation of the self-
learning algorithm, he creates products that
mimic the human cognitive ability to recognize
objects regardless of their presentation.
NOTES
What’s In The Box?
recognitionrobotics.cominfo@recognitionrobotics.com
Ohio Office
151 Innovation Drive Elyria, OH 44035 + 1 440 590 0499
Michigan Office
29445 Beck Rd. Suite A-106 Wixom, MI 48393 + 1 440 590 0499
USA
Italian Office
Via Cascina Venina 7 20090 Assago (MI) - Italy +39 02 89304464
EUROPE
© Copyright Recognition Robotics® V52
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