Airflex Application Selection Reference Guide · 2021. 1. 10. · Airflex Division 9919 Clinton Rd,...

Eaton Airflex Application Selection Reference Guide

Processing

Ball MillAirflex Constricting Clutches & Brakes

VC

Applied Functions

• Mill start up and shaft system protection

Value Proposition

• Ventilated construction for rapid heat dissipation

• High starting loads

• Sustained slippage

• Improved efficiency

• Extended operating life

• Smaller diameters with lower contact velocity.

Motor Horse Power

Range

Ball Mill Shaft RPM

RangeMode Code

100-13500 HP 120-1200 RPM

11.5VC500,14VC500,16VC600,20VC600

24VC650,28VC650,33VC650,37VC650

42VC650,14VC1000,16VC1000,20VC1000

24VC1000,28VC1000,32VC1000,38VC1200

42VC1200,46VC1200,52VC1200,51VC1600,

60VC1600,66VC1600,76VC1600,76VC2000,

Final selection must be approved by the Airflex Sales Engr or Application Engr.

Processing

Ball MillAirflex Constricting Clutches & Brakes

VC

Processing

Ball MillAirflex Constricting Clutches & Brakes

VC

Surface Mining

Electric ShovelAirflex Air Cooled Disc Clutches & Brakes

DBB and DBBS

Applied Functions

• Hoist Braking

• Crowd Braking

• Swing Braking

• Propel Braking

Value Proposition

• Low inertia friction disc assembly.

• Optional split friction discs.

• Long wearing, self lubricating PolyPak* seals.

Electric

Shovel

Dipper

Capacity

Max Hoist

Speed

Max Crowd

Speed

Max Hoist

Force

Max Crowd

SpeedFunction Mode Code

WK-10C 12m3 1.50m/s 0.58m/s 1110kN 541kN

Hoist 220DBB

Crowd 115DBB

Swing 115DBB

propel 115DBB

WK-12 12m3 1m/s 0.65m/s 1029kN 617kN

Hoist 220DBB

Crowd 115DBB

Swing 115DBB

propel 115DBB

WK-20 20m3 1.58m/s 0.54m/s 1540kN 745kN

Hoist 220DBBS

Crowd 115DBB

Swing 115DBB

propel 220DBB

WK-35 35m3 1.60m/s 0.65m/s 2150kN 850kN

Hoist 225BBS

Crowd 120DBB

Swing 120DBBS

propel 220DBB

WK-55 55m3 0.76-1.58m/s 0.67-0.75m/s 2890kN 1127kN

Hoist 225BBS

Crowd 220DBBS

Swing 120DBBS

propel 220DBBS

Example of Typical Application

Final selection must be approved by the Airflex Sales Engr or Application Engr.

Oil and Gas

Drilling RigAirflex Water Cooled Brakes

WCB2 and WCBD

Applied Functions

• Drawworks Brake

Value Proposition

• Patented piston design

• Drop in power head package

• Split wear spacers

• Unique friction couple

• Rapid heat dissipation

• Open or closed loop coolant systems

• Optional corrosion protection

Example of Typical Application

Drilling

Rig

Draw

works

Drilling

Depth

Max

Hook Load

Draw works

Max Input Power Mode Code

ZJ10/585 JC10 1000m 585kN 210kW

224WCB2 or 224WCBDZJ15/900 JC15 1500m 900kN 400kW

ZJ20/1350 JC20 2000m 1350kN 400kW

ZJ30/1700 JC30 3000m 1700kN 485kW 324WCB2 or 324WCBD

ZJ40/2250 JC40 4000m 2250kN 730KW 236WCB2 or 236WCBD

ZJ50/3150 JC50 5000m 3150kN 1100kW 336WCB2 or 336WCBD

ZJ70/3151 JC70 7000m 4500kN 1470kW 436WCB2 or 436WCBD

Final selection must be approved by the Airflex Sales Engr or Application Engr.

Marine

Mooring WinchAirflex Water Cooled Brakes

WCB2 and WCBD

Applied Functions

• Mooring Winch Brake

Value Proposition

• Patented piston design

• Drop in power head package

• Split wear spacers

• Unique friction couple

• Rapid heat dissipation

• Open or closed loop coolant systems

• Optional corrosion protection

Final selection must be approved by the Airflex Sales Engr or Application Engr.

Example of Typical Application

Heavy Duty Light DutyDrum Capacity /

Rope Diameter

Max

Load

Motor

Power

Mode

Code

1100KN 15m/min 200 KN 125 m/min 2460m/φ76m 2320kN 450KW 124WCB2

800KN 15m/min 150 KN 120 m/min 2070m/φ66m 2600kN 400kW 324WCB2

850KN 40m/min 280 KN 15 m/min 1500m/φ58m 1500kN 250KW 224WCB2

1100KN 30m/min 130 KN 246 m/min 2500m/φ76m 3800kN 670kW 336WCB2

Eaton Literature Library

More information are available on Eaton Literature Library:

http://www.eaton.com/Eaton/ProductsServices/ProductsbyName/Airflex/LiteratureLib

rary/index.htm

• Catalogue

• Application Selection Charts

• Application Selection Data Forms

• Maintenance Manuals

• Technical Information

Contact information

China Office

Eaton Industrial Clutches & Brakes (Shanghai) Co., Ltd.

Address: No. 281 Fa Sai Road, WaiGaoQiao Free Trade Zone, Shanghai 200131, China

Tel: +86 21-50484811

Fax: +86 21-50484911

US Office

Airflex Division

9919 Clinton Rd, Cleveland, OH 44144

Tel: 216-281-2211

Toll Free: 800-AIRFLEX

Fax: 216-281-3890

Segment Contact Person Email Address

Oil and GasCharles Liu

Andy Wu

Charlesliu@eaton.com

Andywu@eaton.com

Surface Mining David Yan Davidyan@eaton.com

Processing Victor Huang Victorhuang@eaton.com