Advantys ETB Ethernet IP67 I/O. Introducing Schneider Electric’s new family of IP67 rated I/O...

Advantys ETB Ethernet IP67 I/O

Introducing Schneider Electric’s new family of IP67 rated I/O modules that connect to Ethernet.

Advantys ETB

Advantys ETB Ethernet IP67 I/O modules

●Direct connection to the Ethernet network with models that support:● Ethernet Modbus TCP/IP Protocol

● EtherNet/IP Protocol

●Direct mounting on equipment, eliminates need for enclosures

● IP67 rated modules suited for harsh environments

●Complete product offer with a full set of power, sensor, and Ethernet cables and accessories

Product overviewProduct features & specificationsSystem viewCompetitive positionCost comparisonsCustomer values

●16 Point Digital Modules: available types● 16 digital Inputs● 12 Inputs/ 4 Outputs @ 2 Amps● 8 Inputs / 8 Outputs @ 2 Amps● 16 digital Inputs/Outputs configurable

●Ethernet Protocols supported● EtherNet/IP

● Modbus TCP/IP

●Protection Level, IP67 Watertight●Extended Operating Temp. - 25°C to + 70°C●Built-in 2 port switch for Daisy Chain Connection● Integrated Web Server●Scrolling LED Display

Product overview

Product overview

Modbus TCP/IP ETB 1EM 16C POO 16 point module, configurable as inputs or outputs ETB 1EM 16E PPO 16 point input module ETB 1EM 12E 04S PPO 12 point input / 4 point output module ETB 1EM 08E 08S PPO 8 point input / 8 point output module

EtherNet/IP ETB 1EI 16C POO 16 point module, configurable as inputs or outputs ETB 1EI 16E PPO 16 point input module ETB 1EI 12E 04S PPO 12 point input / 4 point output module ETB 1EI 08E 08S PPO 8 point input / 8 point output module

Product overview●Product Features

2- Power connections, type 7/8threaded connectors

8 – Input/ Output point ports,2 I/O points per connector, for M12 threaded and Ultra-Lock connectors

2 – Switched Ethernet communication ports, for M12 threaded and Ultra-Lock connectors

Scrolling 4 digit LED Display

●Complete Product Offer – Cables and Accessories

Product overview

Power CablesAvailable in versions with connector at each end or with single connector at one end for connection to Power Supply. 4 Pin connector versions for EtherNet/IP5 Pin connector versions for Modbus TCP

Sensor CablesAvailable in versions with M12 threaded connectors or with quick release Ultra- Lock connectors. Also available are splitter cables to connect 2 sensors to a single I/O port.

Ethernet Communication CablesAvailable in versions with an RJ 45 connector at one end and an M12 connector at other end, or versions with 2- M12 connectors.

(Note: The cable jacket material is approved for both the European and North American markets)

Product overview

Enclosure

PowerSupply

Processor

Ethernet Cable toconnect next module

Power Supply Cablesto additional modules

Splitter Cable to sensors

●Module with cables and accessories

Power Tee

Power Receptacle

Ethernet Cable Adapter

Target markets for IP67 I/O

●Installed Base Customers - Automotive●Machining●Component Assembly●Body Assembly

●Food and Beverage●Bottling●Packaging●Material Handling

●Other●Mining, Minerals, & Metal – Material Handling●Printing●Pulp & Paper – Pulping Paper Machine Wet End

Target markets for IP67 I/O

●Where to use Ethernet IP67 rated I/O Modules● Harsh Environments that include:

● Oil and/or water spray● Extended operating temperature -25 to + 70°C● High vibration and shock

● I/O Modules must or can be mounted directly on equipment● Field devices are located near I/O Modules, no long wire runs● There is no space available for I/O cabinets at location● Need to reduce the cost and time to install the I/O modules ● Field devices selected are available with M12 connectors● Customers are using Ethernet as their industrial communication

network

Product overviewProduct features & specificationsSystem viewCompetitive positionCost comparisonsCustomer values

Product features●Built for operation in harsh environments

● IP67 Rated Module Package, Connectors, and Cables

● Extended Operating Temperature Range -25°C to + 70°C

● Flexible Mounting System

●Benefit● Watertight, can be used in locations with oil and water spray

● Used on plant floor or outdoors

● Mounts directly on equipment – no need for enclosure

●Reduced installed cost – Ethernet Switch● Built-in 2 Port Unmanaged Ethernet Switch with cross-over capability

- allows daisy chain connections for Ethernet with no need for external switches

● Daisy-chain connection for Power Supply

Product features

Processor

Power Supply

Ethernet

Daisy Chainconnection –Up to 10 Modules

Product features●Reduced Installed Cost - M12- Ultra-Lock quick release Connector

● Faster and easier to connect then standard threaded M12

● Easy to connect – even when difficult to access

● Snap on for IP67 sealing of connections

● Standard M12-connectors can also be used on modules

● Reduced Installed Cost – Built-in Display with Control Buttons ● 4-Character LED Display allows diagnosis without additional tools

● Shows Current IP Address

● Displays IP Address Configuration Mode

● Control Buttons for Setting IP Address in Static Mode

● Displays Errors

● Network functions are displayed (e.g. ping)

Product features

Product features●Reduced Installed and Operating Cost – Integrated Web Server

provides the following capabilities● Password Protection for Security

● Module Configuration - IP Address, Module Parameters, and WDT Error behavior

● Module Status Information

● Remote Access and Diagnosis via Web – Interface

● No additional software tool needed for configuration and diagnosis

Product featuresModule diagnosis

Input / Output Input / Output on

Input / Output failed

Input / Output off

Display with information about Ethernet address, IO & watchdog status

Ethernet Port 100MBit Communication

10MBit Communication

Module & Input Power Power present

Power not connected

Output Power Power present

Power not connected

Module specifications

●Common specifications for all modules

Number of I/O Points 16 Digital Points per Module

I/O Configurations 16 Inputs12 Inputs / 4 Outputs 8 Inputs / 8 Outputs16 I/O Points, User configurable

I/O Points per Connectors 2 Points

Power Requirements 24 VDC – Module and Input Power13 to 28 VDC, 8 amp max. Outputs

Input Type Compatible with Contact and 3 wire devices

Input Delay 2.5 ms default, user configurable

Output Current 2 amps per Output, 8 amps per Module

Output Protection Electronic Short Circuit Protection

Max. Switching Frequency 200 Hz

Short Circuit Current 6.5 Amps (typical)

Module specifications●Common specifications for all modules (continued)

Operating Temperature -25°C to + 70°C ( -4° to + 158°F)

Storage Temperature -40°C to + 85°C ( -40° to + 185°F)

Protection IP67 according to IEC 60529

Vibration IEC 60068-2-8

Mechanical Shock 10G, 11 ms, 3 axis

MTBF 100,000 Hours

Power Connectors 7/8 Connectors, 5 pin for Modbus TCP/IP

4 pin for EtherNet/IP

Ethernet Connections M12 and Ultra-Lock Connectors, 4 pin

I/O Connectors M12 and Ultra-Lock Connectors, 5 pin

Product overviewProduct features & specificationsSystem viewCompetitive positionCost comparisonsCustomer values

●Ethernet (Modbus TCP/IP) based control system using a combination of IP67 and IP20 I/O

Ethernet Switch/ M1 Processor

PC/Supervisory System

Advantys ETB IP67 I/Omounted on equipment

Advantys STB IP20 I/Omounted in cabinets

Typical system configuration

Typical system configuration

●Control system topology for EtherNet/IP network

PLC or IPCEtherNet/IP

Switch

Advantys ETB IP67 I/O mounted on equipment

Typical system configuration●Ethernet (Modbus TCP/IP) modules can be used with the following Schneider control systems:

● Quantum system with NOE Ethernet interface

● Premium system with ETY Ethernet interface

● M340 system with NOE Ethernet interface

● Momentum system using M1E Ethernet processors

Typical system configuration●EtherNet/IP modules can be used with the following Schneider control systems along with other control systems:

● Quantum system with NOC Ethernet interface

● Premium system with ETC Ethernet interface

● Rockwell ControlLogix and CompactLogix systems = opportunity at competitive accounts

Typical I/O configuration

●Advantys ETB I/O has the flexibility to be installed in the following configurations:

● Daisy Chain

● Star

● Combination

Typical I/O configuration

●Daisy Chain I/O configuration

● Where to use

Systems with I/O count under 160 I/O points

Installations where I/O blocks are within 5 meters of the next block

Applications where installed cost is an issue

● Advantages

Lower installed cost

Eliminates external switch

Easy to expand system

Simplified troubleshooting and maintenance

● Limitations

Up to 10 modules per Daisy Chain

Disconnecting 1 module will shut down the following modules in the daisy chain

Typical I/O configuration

●Star configuration

● Where to use

Systems with large number of I/O points

Installations where the I/O is not concentrated in one area

Applications where system will be changing, with modules added, disconnected and reconnected to the network

● Advantages

Large number of modules per system (limitation is number of switches)

Flexible module location

● Disadvantages

Higher installed cost, switches

Longer cable runs, adds complexity

Maintenance requires additional effort

●Combination of Star and Daisy Chain configuration●Where to use

Large systems with multiple machine or work areas●Advantages

Segments modules into groups for each area

Simplifies installation and troubleshooting

Has lower installed cost than Star only network●Disadvantages

Most effective for larger systems

Typical I/O configuration

Typical field devices

●Advantys ETB I/O can connect directly to sensors and field devices that are available with M12 connectors and are IP67 rated.

● Schneider Electric Sensors include:

-Osiprox XS6 and XS8 Inductive Sensors

-Osiris XUB Photoelectric Sensors

-PhotoVirtu XUN Teachable Sensors

-VM1 Ultra Sonic Sensors

For the full range of Schneider Electric sensors, please visit our web site: http://www.sensors.com/

Product overviewProduct features & specificationsSystem viewCompetitive positionCost comparisonsCustomer values

Competitive advantages

●Built-in Ethernet Switch Save time and money by eliminating the need for external switches to connect modules

● Integrated Web Server Simplifies Module Configuration & DiagnosticsNo Additional Software Required

●4 Character Display Real Time Ethernet and Diagnostic Information

●Quick Release Connectors Fast connection to communications, and field devices

Competition

Schneider

Advantys ETB1732 Armor

Block PicoNet I/O Cube 67SAI Active

Universal ProFieldbus Box Couplier Box

Fieldline Modular

X 67 System

Ethernet IP X X X X X XModbus TCP/IP X X X X XProfiNet X X XPower Link X XEtherCat X

Types of Modules

Digital Inputs/Outputs X X X X X X X XAnalog Inputs/Outputs X X X X X X

Block X XBlock Modular X X X X X X

Built-in Switch X XBuilt-in Display XM12 Quick release connectors XIntegral Web Server X XExtended Operating Temp X

IP 6x Block and Block Modular I/O Systems

Network Types

Architecture

Features

Product overviewProduct features & specificationsSystem viewCompetitive positionCost comparisonsCustomer values

IP67 I/O cost advantages●Lower installed cost

● No need for cabinet or enclosure

● Plug-in cables for Power, I/O, and Ethernet Communications

● Simplified configuration via Web Pages or HMI Display

Field Sensors and Actuators

Traditional I/O System

I/O Modules

Wiring Duct

Terminal Blocks

Advantys ETB I/O

Total Installed Cost €825.70 €655.00

Installed cost comparison16 I/O points

●Traditional I/O system (IP20) includes the following;● NEMA 4 metal enclosure 16”x12”x8”

● 2 wires per device

● Wiring from I/O module to Terminal blocks

● Wiring from Terminal blocks to Field Devices

● Power Wiring coming from outside 24 VDC Power Supply

● Mounting I/O Module and Terminal Blocks

● Labels for all wires

●Advantys ETB IP67 Rated I/O modules includes the following● Power, Sensor, and Ethernet Cables

● Labor to install 10 threaded type connectors into module

●Not included in the installed cost comparison● I/O Modules, power supply, sensors or actuators

● Labor to mount I/O module or enclosure on machine

Installed cost comparisonAdvantys ETB IP67 vs IP20

●Summary of installed cost for 16 I/O points on Ethernet:

Advantys ETB IP20 I/O

Module cost (net)…….. €216.00 €204.00

Installation cost………. €439.00 €671.70

Total cost €655.00 €809.70 = €170.70 less

26%lower installed cost for Advantys ETB I/O

Installed cost comparison16 I/O points

Advantys ETB Traditional I/OQty. Cost

I/O Module 1 € 20.00 € 20.00Terminal blocks & hardware 1 € 20.00 € 20.00Fittings in cabinet for wiring 1 € 20.00 € 20.00

To Field Devices 16 € 10.00 € 160.00To Terminal Blocks 16 € 8.50 € 136.00Power Wiring 2 € 8.50 € 17.00Wire Lables 34 € 0.05 € 1.70

Enclosure € 205.00Terminal Blocks € 12.00Fittings € 20.00Wire € 10.00

Straight Cables 8 € 12.00 € 96.00Splitter Cables 8 € 27.00 € 216.00Power Cable 1 € 49.00 € 49.00Ethernet Cable 1 € 28.00 € 28.00

Install Cables in Module 10 € 5.00 € 50.00

Total Installed Cost € 439.00 € 621.70 € 182.70 41.62%

Cabling Labor

Difference

Traditional I/O

Wiring Cost Labor

Parts Cost

Sensor Cables

Mounting Labor

Advantys ETB

Product overviewProduct features & specificationsSystem viewCompetitive positionCost comparisonsCustomer values

Customer values●Simple Installation

● I/O mounted directly on equipment eliminates the need for enclosures

● Quick Release Connectors allow fast connection to power, communications, and field devices

● Direct Connection to Ethernet Network without the need for external switches

●Easy to Configure● Built-in Ethernet Switch for Network connections ● Web Pages and Display simplifies integration and

commissioning

●Solution Approach● Can be combined with Schneider PLC’s, sensors, actuators,

drives, and IP20 I/O for a total control system package● Complete solution with cables and accessories