ACE3600 Scada Solution

March, 2013 | NEW PRODUCTS AND SOLUTIONS

ACE3600 SCADA

MOSCAD-M

Tzvy Ravich

Motorola Solutions Israel

System Engineering and Integration

MOTOROLA SCADA SOLUTIONS Unmatched Reliability & Reputation

NEW MOSCAD-ACE3600 GENERATION

RMC SOLUTIONS

ACE3600

MOSCAD-M

IP-GW

M-OPC Water

Electricity

Oil & Gas

Early Warning

3

RMC VALUE PROPOSITION

4

• Provides control and management tool

• Supplies real-time information on field equipment

• Assures Grade-of-Service for their customers

• Enhances staff safety

• Short Return-On-Investment business

• Interoperability with all other field instrumentation

• Cost management - avoid penalties

• Generates reports, statistics for improvements

• Proactive maintenance (vs. respond to customers

complains)

• Keep up with the 21st century technologies

TYPICAL SCADA SOLUTIONS

SCADA/HMI Station

Programming Tool

Conventional Analog Radios,

Trunking Analog radios,

PSTN, TETRA, ASTRO,

MOTOTRBO, CANNOPY

GPRS, CDMA, IP Microwave,

LAN…

RTU

FEP

MDLC or Third Party

ACE3600 THIRD PARTY PROTOCOLS

MODBUS

RS232/RS485/ETH

MASTER / SLAVE

DNP3.0

RS232/RS485/ETH

MASTER / SLAVE

IEC 60870-5-101

SLAVE ON RS232

IEC 60870-5-104

SLAVE ON ETH

ALLEN BRADLEY DF1

MASTER ON RS232

IEC 61850 FUTURE

RTUs

• ACE3600

• MOSCAD-M

CURRENT MSI RTUs OFFERING

FEPs

• IP Gateway (new)

• MOPC (SW)

Accessories

• ACT

(Alarm control Tone)

Housing &Chassis

Frames

I/O Modules

CPU

Power Supply

Radios

Software

ACE3600 RTU – BUILDING BLOCKS

• The ACE3600 is available in various structures:

– Frames that hold various number of modules

– On a Metal Chassis that holds the frame, radio(s) and backup battery

– In a Housing that holds the frame, modules, radio(s) and backup battery

Frame On Metal Chassis In Housing

MSI ACE3600 INSTALLATION

• The ACE3600 frames have the following tasks:– To hold the Power-Supply, CPU and I/O modules

– To connect the modules with operating voltages

– To connect the modules to the CPU

• All frames can be installed on a wall

• The 8 I/O Frame can also be installed on a 19” rack

• The following frames are available:– No I/O frame – Power Supply and CPU only

– 2 I/O slot frame - Power Supply, CPU and 2 I/O slots

– 3 I/O slot frame - Power Supply, CPU and 3 I/O slots

– 5 I/O slot frame - Power Supply, CPU and 5 I/O slots

– 7 I/O slot frame - Power Supply, CPU and 7 I/O slots

– 8 I/O slot frame - Power Supply, CPU and 8 I/O slots

3 I/O

5 I/O

7 I/O

8 I/O

No I/O

Motherboard

Metal

Base

I/O SlotsPS & CPU

Slots

2 I/O

FRAMES

• ACE3600 frames can be ordered with small or large Metal Chassis as an

option. For 19” rack installation a 19” Metal Chassis is available.

• The Metal Chassis enables installation of radio(s), backup battery and

other accessories. It can be installed on a wall or in a cabinet.

Small Chassis

Up to 3 I/O slotsLarge Chassis

Up to 7 I/O slots

19” ChassisSmall Chassis

Up to 2 I/O slots

METAL CHASSIS

• ACE3600 can be ordered with small or large NEMA 4 (IP66) metal

housing for outdoor installation.

• The housing includes a metal chassis that enables installation of

radio, backup battery and other accessories. The housing can be

installed on a wall.

Large Housing

Up to 7 I/O slots

Small Housing

Up to 3 I/O slots

HOUSING

CPU Inputs Mixed I/OPower Supply Outputs

ACE3600 RTU = Modularity

CPU&PS Redundancy

Security ready

Communication Node

Software backward compatible

ACE IP GW HW standard

ACE3600 RTU ENHANCED FEATURES

ACE3600 RTU REDUNDANCY

PS2PS1CPU1 CPU2

4 I/O cards

NEW• Hot/Swap

• Power Supply Redundancy

• CPU Redundancy

• < 50msec switch over

• Rear onboard 100Mb/s port

• IO Expansion rack support

• OS Database sync. function

• 50x50 cm metal chassis

• 19” rack mount installation

Main Frame

•Power Supply

•CPU 3640

•8 Port Expansion Switch (up to 2)

•I/O Modules

LAN

Cables

Expansion Frame

#1

Expansion Frame

#2

Expansion Frame

#13

Expansion PS

Power cable

MULTIPLE EXPANSION FRAMESUp to 13 I/O Expansion Frames, 110 I/O Modules

RTU & FEP MOTOTRBO DIRECT

CONNECTIVITY

CPU3680

CPU4600

Two USB2.0

Host Ports

DM3400

MOTOTRBO radio

Inputs, Outputs & Comm. Ports

TO MONITOR & CONTROL

USB CABEL

• Supports MOTOTRBO digital

radio topologies

• Direct Mode (DMO)

• Single Repeater

• IP Site Connect

• NO Interface box

• Dynamic Remote Site

Addressing

• Supports GROUP CALL

• FULL OSI 7 Layers

implementation

• True IP physical port over

USB2.0

ACE3600 ON TETRA/ASTRO RADIO

SCADA Control

Center

SCADA RTU

TETRASystem

Peripheral Equipment Interface

TETRA/ASTROStandardAir InterfaceSpecification

IP based Packet Data

MDLC over IP

MTM800/

APX6500

MTM800/

APX6500

19

SCADA Station

Comm. System

(TETRA/MOTOTRBO/ASTRO/Canopy/More)

ACE3600

ACE3600

ACE3600

(Out of Range)

Communication

Node

Metering

concentrator

Advanced

Metering

Infrastructure

Host

ACE3600

Metering

concentrator

. . .

Electric Meters

Conventional

Radio

Metering

concentrator

Conventional Radio Comm. System

Base

StationBase

Station

Conventional

Radio

Microwave

Metering

concentrator

Metering

concentrator

ACE3600

ACE3600

EXAMPLE OF ACE3600 AS A COMM.

NODE

MOSCAD-M LOW COST RTU

• Water & Waste Water systems

• Flood Warning systems

• Warning & Siren systems

• Environmental & Weather Systems

• Security & Alarm systems

• Tank Farm Gauging systems

• Oil & Gas systems

MOSCAD-M STRUCTURE

CONTROLLED

DEVICES

SUPERVISED

DEVICES

DI, AI

DO, AO

RS-232/RS-485

(MDLC)

OR External Radio

• Basic I/Os - 12DI, 4 Relay DO, 4 FET DO

• Expanded I/O board - Additional 3DI,

4AI, 1AO

• Power Management for low consumption

• One RS485/RS232 Port

(Dialup/User/MDLC)

• One RS-232 Ports (MDLC/Dialup/User)

• One RS-232 or Radio

(PPP/MDLC/Configuration)

• LED display - functional/diagnostic

• Indoor Housing (Wall/DIN rail mounting)

• Programmable by „C‟ Toolkit for custom

application programming

RS-232/RS-485

“SMART”

DEVICES

WATER DISTRIBUTION GATE

CONTROL

The main benefits of the STS:

• Project oriented tool - handles multiple sites from a system design approach.

• Integrates all SCADA related functions in a single tool – Configuration, Setup, Programming, Debagging and maintenance.

Configuration Tool

Hardware TestSystem Design

STS – SYSTEM TOOLS SUITE

“STORE & FORWARD” LINKS

S&F

FIU

All radio links may use thesame frequency !

S&F Repeater

RTU

RTU

RTU

SCADA HMI

COMBINED PLC AND I/Os WITH RTU

Wireless

NetworkCustomer Site

RTU With radio

STS

ToolBox

I/O

Control

Installed PLC or IED

I/O

Control

PLC or IED

with Native

protocol

OIL & GAS OPERATIONS

Systems installed worldwide, including USA, Canada, etc.

Front End

Master ControlCentre

Radio

RTU

Control Center can sent ESD command

to all RTUs or selectable RTUs, using

only ONE transmission

OIL & GAS EMERGENCY SHUT DOWN

RTU

RTU

CATHODIC PROTECTION WITH

ACE3600

Cathodic ProtectionRectifier

AC Input110V /220V

(+)

(-)

Oil and Gas

CP

Injection

CP

Monitoring

CP Control

Center

ACE3600 RTU

IP

Gateway

GAS PIPELINE SCADA SYSTEMS

SIBERIAN GAS PIPELINE MOSCAD

GAS PIPELINE SCADA FOR

GASPROM

GAS DISTRIBUTION SYSTEM KOREA

GAS & OIL REFERENCES

• BelarusNeft – Belarus

• CPC Pipeline – Kazakhstan Pipeline Control

• GasProm – Russia, Variety of projects

• Seoul City Gas, Korea

• BOTAS Turkey– Collaboration with Neles

• TOTAL Thailand – Production Site control

• Petrobrass Brasil – Pipeline Control

• Shell Oil – Nigeria Well and Pipeline Monitoring

• Maraven, Lagoven – Venezuela

• Arco Oil and Gas – USA Oil Well Monitoring

• Corpus Christy – USA Pipeline Monitoring System

• KOC – Kuwait – oil wells control

• Shell Brunei – Pipeline System

• ELF France – Pipeline System

INTELLEGENT ELECTRONIC DEVICES

• Perform the process in modern Substations

– Switchgear monitoring and control

– Communication via substation LAN

• Typical IED Functions

– Power parameter monitoring

– Fault passage detection

– Re-closer operation control

– Capacitor bank control

• Communications

– DNP 3.0, IEC 61850, IEC 60870-5-10x

ltiiOTOROLA SOLUTIONS