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8/12/2019 AA RD 20211 - Equipment Performance Metrics
1/15
FT
A RD 20 21
O ENSUREOCUMENT
or more inel: +27 11
QUI
1 A23 A4 D5 R
5.
5.
5.
Appendix
Appendix
Appendix
Appendix
Appendix
Appendix
Appendix
1
THAT YOU, Pages - Te
ormation o38 2815
MEN
im
otivation
pplication
efinitions
equireme
.1 Pla
.2 Sys
.3 PeA: Refere
B: Recor
C: Calcul
D: Target
E: Calcul
F: Time A
G: Downti
CO
EQUIP
REFER TOchnical Do
r to give fe
PER
ts
t and Eq
tem and
ple Requi
nced docu
of Amen
tion Exa
Setting
ting Cons
llocation
me Descr
PANY CON
ENT PERF
THE MOSTuments Se
edback on
OR
ipment R
rocedural
ements
ments
ments
ple
equential
escision
iption
IDENTIAL
ORMANCE
CURRENTarch
this docu
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quiremen
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own Tim
ree
APPR
METRICS
VERSION
ent, pleas
MET
s
ents
e
VED
F THIS
contact M
RICS
VERSI
03 Oct
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&T Risk a
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1
A RD 20 21
AI
Th
a)
b)
c)
d)
M
It is
like
Thiincl
A
ApAs
An
foll
a)
b)
c)
d)
1
M
aims of thi
To provi
Standar
To enha
Allow th
TIVAT
required t
benchmar
Documeuding contr
PLICA
lication ofet Manage
request f
ws:
The Opeand any
The Busiexempti
Approval
If the exrequirem
CO
EQUIP
s Docume
e the basi
isation of t
ce perfor
developm
ON
have a c
king.
t applies tactors whe
ION
his Requirment.
r exempti
ration shallproposed a
ness Unitn to the T
of the exe
mption isents.
PANY CON
ENT PERF
t are:
for a com
e availabil
ance moni
ent of com
mmon mo
o all Anglon involved i
ments Do
n from th
prepare alternative
iscipline Hchnical Dis
ption shal
ot approve
IDENTIAL
ORMANCE
on Group
ities and d
toring, man
on proced
el adopte
Americann controlle
ument su
requirem
motivationeasures
ead shall rcipline Cou
l be record
d, the Ope
APPR
METRICS
wide avail
wntime co
agement c
ures and
across th
Group maactivities.
ports the r
nts in this
or the exe
view andncil for app
ed in the T
ation shall
VED
bility / dow
es
ntrols and
onitoring
Group wh
naged bus
quirement
document
ption, incl
ubsequentroval
chnical Di
be require
VERSI
03 Oct
COPY
ntime hiera
decision m
odels.
ich will faci
inesses an
s defined i
shall be
uding a ris
ly motivate
cipline Co
to adhere
Page2 of 1
N 2
ber 2012
IGHT
rchy
aking
litate like f
d operatio
AA GTS
rocessed
assessme
the
ncil minut
to the
5
or
s
0
s
nt
s
8/12/2019 AA RD 20211 - Equipment Performance Metrics
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A RD 20 21
D
Tim
AvSySer
Avsyspar
(St
Avcosys
Tar
CT
CO
1
FINITI
e Model
ilability fortems inies
ilability fortems inallel
ndbys)
ilability forposite
tems
get
T
CO
EQUIP
NS
:
:
%
:
%
:
%%)
: Tar
a)
b)
: Couse
Per
CT
: Cowa
Per
%
CO
PANY CON
ENT PERF
ystem avai
ystem avai
ystem avai
et to be o
Industry
Equipme
trollable Tid by the op
entage Co
= T100/T0
trollable Ooperated
entage Dir
quipment
= T300/T
IDENTIAL
ORMANCE
lability = (
lability = 1
lability = (
e of the fol
enchmark
nt namepla
me: The peration.
ntrollable
0 x 100
perating Tiithin the C
ect Operat
vailability
100 x 100
APPR
METRICS
Availabilit
[(1-% Av
Availabilit
lowing in o
(Anglo Am
te/design.
rcentage o
ime over C
me: Theontrollable
ing time ov
% Use of
EQA x U
VED
A) x (% A
ilability A)
A x y %)
der of pref
erican agre
f total cale
alendar Ti
ercentageTime.
r Controlla
Equipment
A
VERSI
03 Oct
COPY
vailability
x (1-% Ava
(% Availa
rence:
ed modera
dar time t
e
of time th
ble Time,
Availability
Page3 of 1
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IGHT
)
ilability B)]
bility B x z
ted value)
at is actua
t equipme
r
5
lly
nt
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D0
D1
D2
D3
Fail
EP
EQ
UE
EqFle
L00
L10
L20
1
0
0
0
0
ure
ipmentt
0
0
0
CO
EQUIP
: Doren
: Unmaipla
: Schmai
: Opdo
: Thefun
: Effope
Per
EP
: Equequ
Per
EQEQ
: Ustim
Per
EQ
: Groope
: Losbut
: Coups
: Sta
Stasec
Sta
PANY CON
ENT PERF
ntime: Doers the eq
cheduledntenance.
eduled Mntenance
rationalntime.
unexpecttions.
ctive Prodrating time
entage of
= P200/T3
ipment Avipment can
entage Up
= T200 /= (MTBS)
of Equipthe equip
entage Dir
= T300 /
uping of eqrations.
Time: Timnot used.
sequential:ream or d
dby: Time
dby is idion in their
dby may n
IDENTIAL
ORMANCE
ntime attripment in
Maintenanork not in
aintenanceork includ
stops: O
d loss of
uction: ais used for
Primary Pr
0
ailability:be produc
time over
100 x 100/(MTBS +
ent Availent is use
ect Operat
T200 x 10
uipment wi
e during U
: Impact onwnstream
allocated t
ntified asoperationa
ot be used
APPR
METRICS
ibutable toperable
ce Downticluded in t
Downtimd in the co
perator/Op
one or
erformancprimary pr
duction ov
performaive.
ontrollable
TTS)
bility: a pd when it is
ing Time o
th the sam
time (T20
equipmenstoppages.
spare eq
a requirel strategy a
if the equi
VED
Maintenan
me: Dowe confirm
e: Downtfirmed we
rationally
ore of th
indicatorduction/pu
er Direct O
ce indica
time
rformanceavailable.
er Uptime
character
) when the
, section o
ipment av
ent for thnd long to
ment is no
VERSI
03 Oct
COPY
ce and Op
time ased weekly
ime askly mainte
induced
equipme
of how efrpose.
perating Ti
or of ho
indicator
istics cond
machine
r modules
ilable for p
e operatiohort term
available.
Page4 of 1
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rational th
a resultmaintenan
resultnance plan
equipme
t's intend
ective dir
e
much ti
f how mu
cting simil
as availabl
s a result
roduction.
, activitylans.
5
at
ofe
of.
nt
d
ct
e
h
ar
e,
of
or
8/12/2019 AA RD 20211 - Equipment Performance Metrics
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A RD 20 21
L30
N0
N1
N2
MT
MT
OE
OU
P1
P2
1
0
0
0
0
BS
S
E
0
0
CO
EQUIP
: Delthe
: Nopro
: Nothe
: Unconutili
Onlhou
: Me
T20
Wheve
: Me
(D0
Whdo
: Ovfoc
The
a)
b)
c)
OE
: Ovcal
OE
: Secper
: Pripro
PANY CON
ENT PERF
ys: All safequipment
Controllauctive or c
Scheduleproduction
ontrollablerol of theies such a
abnormalrs in durati
n Time Be
0 / Count(
re Countnts contrib
n Time To
00)/ Count(
re Countntime D00
rall equips on how
metrics ar
Overall
Performaproductitargeted
Quality:achieved
= OU x(Actual
rall Utilisandar time i
U = P200
ondary/Noorming non
ary Production/pur
IDENTIAL
ORMANCE
ety, staff awas availa
le time: Tould not b
Time: Eqplan. (Only
Time: Timoperationpower, w
events orn and coul
ween Sto
000events
(D000eveting to do
Start:
D000event
(D000eve.
ent effectiffectively e
described
tilisation -
nce: Then rate atrate.
The portioat an oper
(ActualQuality)/(T
ion: Thes utilised (
T000 x 10
-Productio-productio
uction: Tose.
APPR
METRICS
nd servicele but not
otal Timeproductive
ipment timapplicable
e attributahat affectster, rail sy
occurrencd not have
s:
)
ts) is thentime D00
s)
ts) is the
eness (Oquipment i
below:
U
portion ofhich the o
of the Oation as a
roductionarget Quali
ultimate pweating th
n: Time tactivities.
ime equi
VED
related delsed.
quipment.
e allocatedto non-full
le to exte the wholtems, envir
s and whibeen budg
number;
number of
E) is a hiutilised.
the OEEeration run
EE Metricercentage
Rate)/(Tary)
rformanceasset).
at equip
ment is
VERSI
03 Oct
COPY
ays that o
is not sch
as not beicalendar o
rnal factor operationonmental
ich are greted for.
f equipme
events c
rarchy of
Metric res as a per
representof its target
et Produc
indicator
ent is op
utilised
Page5 of 1
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IGHT
curred wh
duled to
g requirederations)
beyond te.g. outsiisasters.
ater than
nt downti
ntributing
etrics whi
resents tentage of
the Qualed Quality.
ion Rate)
of how to
rational b
for prima
5
n
e
in
ee
4
e
to
h
eits
ity
x
al
ut
ry
8/12/2019 AA RD 20211 - Equipment Performance Metrics
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PR
Probuf
Sy
T0
T1
T2
T3
R
.1 Pla
Anproequ
1
ductioner
tem
0
0
0
0
QUIR
nt and Eq
Informatiogrammes fipment.
CO
EQUIP
: Pro
Pro
Pro
: A pmat
In tbet
: A swh
In tcou
sys
: Cal
Ann
: Cofact
Tot
T10
: Upt
Co
T20
: Direith
Pri
T30
MENT
uipment
Manageor capturin
PANY CON
ENT PERF
uction Rat
uction Ma
uction ma
ile or storaerial handli
his documeen produ
et of interle in betwe
his documpled in su
em is affec
ndar Time
ualised = 2
trollable Tiors under t
l Schedule
0 = T000
me: Equip
trollable Ti
0 = T100
ct Operatier performi
ary Produ
0 = P100+
equirem
ent Systg, validati
IDENTIAL
ORMANCE
e: rate of
erial / Prim
erial / P20
ge locationg process
nt a buffection syste
cting or ien Product
ent, a sysh a man
ted.
: The total
4 x 365 =
me: Availae control
d Time
N100 N
ent time a
e Equip
D000
g Time: Tig Primary
tion + Sec
200 = T20
ents
m is requg and re
APPR
METRICS
aterial mo
ary Produc
0
for bulk.
r will be dms of at le
terdependion buffers.
tem is deer that w
ossible ho
760 (non l
le equipmf the opera
nschedule
00
vailable for
ment Dow
me duringor Second
ondary Pro
0 L000
ired, withorting on
VED
ement per
ion Time
aterials, f
fined as ast 12 hour
ent entitie
ined as een one is
urs availab
ap year)
nt time atttion that im
Time - Un
production
time
which thery producti
uction = U
the capacihe perfor
VERSI
03 Oct
COPY
productive
orming par
productio.
forming
quipmentaffected t
le.
ributable tpacts prod
controllabl
activities.
equipmention .
ptime Lo
ity to runance of a
Page6 of 1
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time unit
t of the b
time buff
n integrat
or activitiehe comple
any internction.
Time
is operatin
t Time
the requirll producti
5
lk
er
d
s)te
al
g,
dn
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5
5
A RD 20 21
.2 Sy
a)
b)
c)
.2.1 Set
a)
b)
c)
d)
e)
Se
.2.2 Dat
a)
b)
1
tem and
An Ente
informatiAn autoreports.
Informatiformally
ting Target
Calculat
To calcu
1. Pr
2. Pr
Calculatdividing t
P200 =
Then %
Calculat
DetermiProducti
% Effecti
Calculat(EQAs).
% Syste
Calculat
% Use oSystem
OEE tar
OEE
Appendix
a Capturin
Daily / SPIMS, M
Producti
CO
EQUIP
Procedur
prise Reso
on for repoated repor
on Managcontrolled.
:
Required
late the req
duction rat
duction rat
the requirhe Product
T / PR
verall Utili
the % Eff
e what pen Rate.
ve Product
System a
Availabili
% Use of
f Equipmequipment
ets:
= % Ovx (Act
D for an ex
hift reportsIMS, MES,
n log: Veri
PANY CON
ENT PERF
l Requir
urce Plann
rting purpoting progra
ment Cont
% Overall
uired % Ov
e Target (P
e (PR)
ed Primaryion Target
sation as p
ctive Prod
rcentage o
ion = Prima
ailability,
ty (SEA) =
Equipment
t Availabilivailability
rall Utilisatial Quality)/
ample.
of all equipBatch, Sc
fication of
IDENTIAL
ORMANCE
ments
ing system
se.m is requir
ol procedu
tilisation
erall Utilisa
T)
Productioith the Pr
er definitio
ction
f time the
ry Producti
y modellin
% EQA1 x
Availability
ty = (% Ov* % Contro
on x (Actu(Target Qu
ment: genda, Prosc
onsolidate
APPR
METRICS
(ERP) is r
d to gener
res are req
tion the foll
Time (P2duction R
= P200/T
equipment
on/Direct
the indivi
% EQA2 x
erall Utilisallable Time
l Productiality)
rated mann etc.)
data for a
VED
quired to u
te the req
ired to en
owing is re
0) to achite
00
will be pr
perating Ti
ual equip
tion) / (%
n Rate)/(T
ally or thr
ll equipme
VERSI
03 Oct
COPY
pload all th
ired mana
ure that ch
quired:
ve produc
ducing at
me
ent availa
ffective Pr
arget Prod
ugh syste
t, machine
Page7 of 1
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e relevant
gement
anges are
ion target
its Target
ilities
oduction *
ction Rate
s (LIMS,
ry, plant an
5
y
d
%
)
d
8/12/2019 AA RD 20211 - Equipment Performance Metrics
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5
5
A RD 20 21
c)
d)
e)
.2.3 Re
Fro
.3 Pe
An
Per
Per
1
fleets ofand Qua
Time sh
equipmeCalculatiequipmestops allconsequsystem.
Verified
orting
m the Data
ple Requ
administrat
sonnel trai
sonnel trai
CO
EQUIP
equipmentlity measur
ll be acco
nt/plant atng conseqnt, and whiproduction,ential downSee Appe
ata loade
warehous
irements
or is requir
ed to main
ed to gen
PANY CON
ENT PERF
(Time alloces)
nted for ac
ll times.ential dow
ch equipm0% has ntime is alldix E for e
in the ER
reports to
d to maint
tain the inf
rate the re
IDENTIAL
ORMANCE
ation, Dow
cording to t
time: Dent it has aeffect oncated accample)
/Database
be generat
in the Dat
rmation lo
uired repo
APPR
METRICS
time Code
he time mo
ine the %effect onroduction.rdingly to t
for reporti
ed to visua
base.
ded into D
rts.
VED
allocation,
del for all p
ffect equiphen realisi
By using te other eq
g.
lly display
atabase.
VERSI
03 Oct
COPY
Production
roduction
ment has oing downtihe % effectuipment wi
erformanc
Page8 of 1
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statistics
n othere - 100%thehin the
.
5
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APPENDI
AA RD 20_2
AA GTS 2
APPENDI
Issue 0
Version 1
Version 2
1
A: REFE
11, Equipmen
B: RECO
CO
EQUIP
ENCED D
t Performanc
: A
RD OF AM
: New d
: June
Chang
Chang
IncludInclud
Define
Updat
Define
Updat
: Augus
Under
Chang
Definit
Definit
Definit
Correchang
Docu2012)
PANY CON
ENT PERF
OCUMEN
Metrics
sset Manag
ENDMENT
ocument (
012,
ed Total Ti
ed % Equi
d % Effectd a 24 ho
% Controll
d the defin
d MTBS an
d Appendi
t 2012.
Aim, chan
e referenc
ion for L30
ion of N20
ion include
ted definitied Operati
ent Numb
IDENTIAL
ORMANCE
S
ement
S
.F. Stones
me to Cale
ment Utili
ive Producr rule for U
able Oper
ition for Ta
d MTTS
ces
ed Busine
document
expande
simplified
d for PR
n of T200,nal to Equi
r amende
APPR
METRICS
reet, Nove
ndar Time
ation to %
ion into calncontrollab
ting Time
rget
s Unit to
s to Requir
on
roduction
Changedpment.
to reflect
VED
ber 2010
Use of Equ
culating %le time
roup
ements Do
rate
vailable to
overning
VERSI
03 Oct
COPY
ipment Ava
Overall Util
cuments
Controllab
A GTS (S
Page9 of 1
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ilability
isation
le and
ptember
5
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APPENDI
1
C: CALC
CO
EQUIP
LATION
PANY CON
ENT PERF
XAMPLE
IDENTIAL
ORMANCE
APPR
METRICS
VED
VERSI
03 Oct
COPY
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APPENDI
Performa
Targets.x
1
D: TARG
ce
lsx
CO
EQUIP
T SETTIN
PANY CON
ENT PERF
G
IDENTIAL
ORMANCE
APPR
METRICS
VED
VERSI
03 Oct
COPY
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APPENDI
1
E: CALC
CO
EQUIP
LATING
PANY CON
ENT PERF
ONSEQU
IDENTIAL
ORMANCE
NTIAL DO
APPR
METRICS
WN TIME
VED
VERSI
03 Oct
COPY
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A RD 20 21
APPENDI
1
F: TIME
CO
EQUIP
LLOCATI
PANY CON
ENT PERF
N DESCI
IDENTIAL
ORMANCE
ION TREE
APPR
METRICS
VED
VERSI
03 Oct
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A RD 20 21
APPENDI
Non-Cont
N
U
Ocu
Equipme
U
S
O
Lost Tim
C
1
G: DOW
rollable Ti
ot schedul
PublicNon properatio
ncontrolla
nly eventsuld not hader this se
Externaetc.
Environexcessi
Labour:
Non Scsuch as
Marketconditio
t Downti
nschedule
Equipmemonthly,
cheduled
Equipmemaintena
perational
Accideexcludindocume
Blocka
feeders, Diesel /
being o
Tyres /
Groundreplace
:
onsequent
Upstrea
experie
CO
EQUIP
TIME DE
e:
ed to prod
oliday:Nduction sns do not
ble events
or abnorme been buction.
l Utilities:
mental:Ie rain that
Impact as
eduled Hvoting day
Conditions.
e:
d Mainten
nt Downtimannual mai
aintenan
nt Downtimnce, sched
Stops (Op
t / Damag equipmnt.
e / Stuck
screens oAir / Waterable du
Ropes / C
Engagingents i.e.
ial:
m or dow
cing Down
PANY CON
ENT PERF
CRIPTION
uce:
tional holiift:Shift d
perate a 7-
(Force Ma
l occurrengeted for,
Impact due
pact due tcauses flo
a result co
liday:Los.
:Loss of p
nce:
e related tntenance s
e:
e related tuled in the
erator ind
e: All dont that for
Accretio
stuck equier: Internalto running
ains:All d
Tools (Gill-, bucket
nstream: I
time.
IDENTIAL
ORMANCE
ay definedefined as aday week
jeure):
es which aor exceeds
to outside
abnormalding, earth
ntry wide i
s of produ
roduction ti
repair worchedule (p
work thatERP.
ced):
ntime asms part o
:All down
pment.controllabout of thes
owntime re
T):Exclu, chute-, s
Impact du
APPR
METRICS
as a non-non-workir a 24-hou
re greater tthe budge
utilities suc
environmequakes, et
ndustrial a
tion time d
me incurre
k that doesogrammed
orms part
a resultProductio
ime as a r
le downtime.
lated to tyr
ing work rreen liners
to other
VED
orking dayg shift by tday.
han 24 houed time / p
h as power
tal occurr.
tion.
e to additi
as a resu
not form pin the ER
f the week
f damage, downtim
sult of blo
associat
s, ropes or
lated to s.
quipment,
VERSI
03 Oct
COPY
by the opehe operatio
rs in duratieriod may
, water, rail
nces such
nal nation
lt of market
art of the w).
ly/monthly/
abuse oras speci
ked chute
d with eq
chain failu
heduled m
modules
Page14 of
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ration.n where
n ande booked
systems,
as
l holidays,
eekly,
nnual
accidents,ied in thi
, crushers,
ipment not
res.
aintenanc
r section/s
15
8/12/2019 AA RD 20211 - Equipment Performance Metrics
15/15
A RD 20 21
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APPR
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03 Oct
COPY
dundancy,
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productioorming pa
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tervention
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Page15 of
N 2
ber 2012
IGHT
back-up or
iated withetite, and
activities,t of normal
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tions, such
or lack of,
.
has been
15
Recommended