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Tracked Vehicle development

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UNCLASSIFIED

Michael Blain – Deputy Associate DirectorGround Vehicle Power and Mobility27 July 2011

Germany Briefing

UNCLASSIFIED: Dist A. Approved for public release

1

Report Documentation Page Form ApprovedOMB No. 0704-0188

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1. REPORT DATE 25 JUL 2011

2. REPORT TYPE N/A

3. DATES COVERED -

4. TITLE AND SUBTITLE Germany Briefing

5a. CONTRACT NUMBER

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5c. PROGRAM ELEMENT NUMBER

6. AUTHOR(S) Michael Blain

5d. PROJECT NUMBER

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5f. WORK UNIT NUMBER

7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) US Army RDECOM-TARDEC 6501 E 11 Mile Rd Warren, MI48397-5000, USA

8. PERFORMING ORGANIZATION REPORT NUMBER 22024

9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) US Army RDECOM-TARDEC 6501 E 11 Mile Rd Warren, MI48397-5000, USA

10. SPONSOR/MONITOR’S ACRONYM(S) TACOM/TARDEC/RDECOM

11. SPONSOR/MONITOR’S REPORT NUMBER(S) 22024

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13. SUPPLEMENTARY NOTES The original document contains color images.

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16. SECURITY CLASSIFICATION OF: 17. LIMITATIONOF ABSTRACT

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a. REPORT unclassified

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Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18

UNCLASSIFIED

Selecting the Right Technologiesto Meet the Challenges

Increasing demands, operational flexibility, and inter-relationshipsRequires a Systems Engineering approach and investments in key technology areas

Propulsion & Thermal Management

Non-Prime Power Systems

Systems Level Analysis, Integration and Testing

Track & Suspension

Advanced Propulsion

Pri

mary

Po

wer

Dem

an

d

Fuel

Co

nsu

mp

tio

n

Veh

icle

Ag

ilit

y R

eq

uir

em

en

ts

Ele

ctri

cal P

ow

er

Dem

an

d

2

UNCLASSIFIED

GVPM Technology TaxonomyG

roun

d Ve

hicl

e P

ower

and

Ene

rgy

Tech

nolo

gy

JP-8 Fuel Cell APU

Rotary EngineAPU

Integrated Starter Generator

Traction Motor

Testing

Non

-Prim

e P

ower

S

yste

ms

Li-Ion / Ultracap Hybrid Energy Storage

Capacitors

Advanced Lithium Ion Batteries

Pro

puls

ion

and

Ther

mal

Man

agem

ent

Turbine Engines

Diesel Engines Transmissions

Advanced Radiators

Heat Recovery

Electrified Thermal

Components

Advanced Electronics Cooling

Thermal Architectures

Adv

ance

d P

ropu

lsio

n

Wide Band Gap Materials (SiC)

High Temperature / Power SiC Power

Electronics

Trac

k an

d S

uspe

nsio

n

Track Systems

SuspensionSystems

Track ElastomerResearch

Electronic

Stability

Control

Advanced Lead Acid Batteries

LockingDiff

LockingDiff

Advanced Propulsion Systems

Advanced Propulsion

Reliability Testing

3

UNCLASSIFIED

Propulsion and Thermal Systems Thrust Area

4

2011 2016 2021

Incr

easi

ng C

apab

ility

Challenges:• Increasing demand for power• Increasing weight for survivability• Increasing thermal burden

Efficient Powertrain Development

Efficient Powertrain Technologies(Engine & Transmission)

Efficient Powertrain Integration(Engine & Transmission)

Next Generation Engine Development

High Output Engine Research OPOC

High Operating Temperature, High Engine Density (HOTHED)

Next Generation High OutputDiesel

Next Generation Family of Combat & Tactical Vehicle Engines and Transmissions

Thermal Management Technologies

Thermal Management Research Thermal Management Development

UNCLASSIFIED

APU Development

Non-Primary Power Thrust Area

5

2011 2016 2021

Incr

easi

ng C

apab

ility

Engine APU Programs

Fuel Cell APU Programs

Noise Mitigation Program

Battery Systems

Advanced Battery for Vehicle applications

Battery Electronic Control and Management

Advanced Battery Technologies

Challenges:• Space Constraint• Acoustic signature• Thermal Management

UNCLASSIFIED

Advanced Propulsion Thrust Area

6

2011 2016 2021

Incr

easi

ng C

apab

ility

Challenges:

On-Board Vehicle Power Generation

On-Board Vehicle Power Development

Advanced ComponentsHigh Temp Power Electronics

Electric Motor Development

Integrated Starter Generator Controls

Advanced Propulsion with on-Board Power Development

Reliability Testing

Hybrid Electric Reliability Modeling and User Evaluations

Hybrid Electric Drive Vehicle Reliability Testing

UNCLASSIFIED

Track and Suspension Thrust Area

7

2011 2016 2021

Incr

easi

ng C

apab

ility

Challenges:• Weight reduction vs. Survivability trade off• Need improved Elastomers for greater

durability and performance

Suspension Systems Development

Passive & Semi Active Suspension Fully Active Predictive Suspension

Electronic Stability Control

Advanced Running Gear Systems

Advanced Suspension Technology Development w/LADAR & ESC

Track Systems DevelopmentHPLwT ProgramAdvanced Running Gear Systems

Rolling Resistance Reduction

High Speed, High Durability Track Systems

Elastomeric Improvement Program

UNCLASSIFIED

Capability Based Technology Strategy

Increase Prime Power

Increase Electrical Power

Increase Vehicle Agility

Reduce Fuel Consumption

Incr

easi

ng C

apab

ility

Future Force CapabilitiesEfficient Power & Mobility

Technologies

Advanced Radiator

Development

32-Speed Binary Logic Transmission

Infinitely Variable

Transmission

Electronic Stability Control

Engine Based APU

Fuel Cell APU System

w/JP-8

High Power

Fuel Cell System

Nea

r Ter

m20

12M

id T

erm

2017

Far T

erm

2027

Militarization of COTS Engines

JP-8 Reformation

Improvements

High-power Engine

Based APU

Elastomer Improvement

Program

Semi-active Suspension

High Performance Lightweight

Track

Integrated Starter

Generator

Advanced Running

GearNovel Track

MaterialNext Generation Combat Engine

Power Generation

Cooling

Driver Assist Technologies

High temperature or

oil cooled engine operation

Novel heat exchange recovery methods

Advanced Turbocharging, Supercharging,

OPOC

Efficient Powertrain

Technologies

Electrified Accessories

Energy Harvesting

SiCElectronics

Lithium-Ion Battery Packs

Advanced Chemistry Batteries

EM Armor Power Brick

8

UNCLASSIFIED

Concepts Platform Simulation

ComponentDevelopment

Vehicle IntegrationVehicle

Testing

Enabling Warfighter Capability Through Technology Development & Integration

Transition

Capability Gaps

Satcon DC-DC

Ricardo/DRS PGU

M85 Traction Motors

Traction Drive Inverters

Satcon DC-DC

Ricardo/DRS PGU

M85 Traction Motors

Traction Drive Inverters

ComponentTesting

Integrated Component

Testing

Laboratory Support Throughout the Ground Platform Lifecycle

9

UNCLASSIFIED

It’s all about...Supporting the Warfighter

10

UNCLASSIFIED

Back Up Charts

11

UNCLASSIFIED

Track Systems

12

T-158LL

T-154

T-107 / T-160

T-157iT-161

T-150

UNCLASSIFIED

Background: Track Purpose & Anatomy

13

Double Pin Track

Single Pin TrackPurpose of a Track System• Provides a transportable continuous, smooth road

surface• Supports vehicle load across large soft surfaces• Enable large obstacle/gap crossing capability

UNCLASSIFIED

Class Vehicle Track Max GVW (ton) Weight (lb/ft) Width (in) Durability (Mi)

Light M113T-130 (Replace by T150) 15 40 15 3000

T-150 15 45 15 10000

Medium

BradleyT-157i (Replace by T161) 32 68 21 2500

T-161 40 67 19.2 6000

Paladin T-154 32 62 15 5000

PIMT-161 40 67 19.2 6000

AMPV

Heavy

M1T-158LL 75 107 25 2100

GCV

M88

T-107 75 102 28 1200

XT-160 (In Qualification) 75 132 28 4000

Current Configurations

14

UNCLASSIFIED

Class Vehicle Track Max GVW (ton) Weight (lb/ft) Width (in) Durability (Mi)

Medium

Bradley

T-161 40 67 19.2 6000Paladin*

PIM

AMPV

Heavy

M1

T-158LL 75 107 25 2100

GCV

M88 XT-160 75 132 28 4000

Track System Commonality Options

15

* Issues exist with increased track width

Three Track Systems Support Seven Vehicle Platforms

UNCLASSIFIED

PM HBCT Track Systems

16

T107 Double Pin

M88 fov28.0” Wide114 lbs/ft58-70 ton fov700-1100 miles

T150 Double PinM113 fov15.0” Wide43.4 lbs/ft15-22 ton fov10,000 miles

T130 Single PinM113 fov15.0” Wide41.5 lbs/ft15-22 ton fov3000 miles

T157i Single Pin

Bradley fov21.0” Wide71.0 lbs/ft25-35 ton fov2400 miles

T158LL Double PinAbrams 25.0” Wide110 lbs/ft56-75 ton fov2100 miles

T154 Double Pin

Paladin15.0” Wide58 lbs/ft25-30 ton fov5000 miles

UNCLASSIFIED

PM HBCT DevelopmentTrack Systems

17

XT158IR Double Pin

Abrams25.0” Wide113 lbs/ft56-75 ton fov3500 miles

T161 Double Pin

Bradley fov19.2” Wide64.2 lbs/ft25-40 ton fov6000 miles

T160 Double Pin

M88 fov28.0” Wide135 lbs/ft56-75 ton fov3500 miles

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