2K ELECTRONIC DOSING MACHINE EcoDose 2K -...

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ECODOSE 2K

ELECTRONIC DOSING MACHINE

DIRECT INJECTION TECHNOLOGY (DIT)

Bietigheim – Bissingen, October 10-11, 2014 – Internal product training

A. Soba, New Business & Plants Sales Manager, DSIT-APT / VERIND

A. Mole´, APT Auto, DSIT – APT / VERIND

APT

THE WORLD OF INDUSTRIAL PAINTING

2 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Painting is a treatment where is required excellence in surface finishing and chemical/physical quality of the coating

Motorcycles Electro pumps

Wooden chairs

Furniture

Axels

Alloy wheels

Glasses Frame

Boat & Mega yacht

Car Bodies

Bumpers

Agriculture Machines

Earth movement machinery

Lighting

Appliances

Train- Van - Bus Steel

Plastic

Ceramic

Wood

Glass

Fiber glass

Composites

Materials and fields of application

DOSING AND MIXING PROCESS

3

EcoDose 2K

dosing + mixing

AAA, High

Pressure

Electrostatic

application

Solvent/Water

borne paints

Low Pressure

Conventional

application

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

STANDARD CONFIGURATION

4

EcoDose 2K: features for manual application

1. © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Standard model: vertical

n.2 separate sections: electrical and fluidic

For solvent and water-borne paint

For low pressure and high pressure

For manual spray gun

Electrostatic gun only with solvent-borne paint

Automatic color change modular valves

Continuous control of flow for comp. A and B

Continuous control of catalyst ratio

Dürr gear flowmeters for paint and catalyst

n.2 independent flushing circuits for comp. A and B

Control consumption of flushing products in ml.

5 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

EcoDose 2K: features for manual application

Fast colour change without contamination, standard air circuit

Dosing precision <+/-1%

Mixing ratio 1:0 to 30:1 *

The working principle is based on D.I.T. (Direct Injection Technology)

for channel A and B with 2-3 ml per cycle

Static mixer block

No mixer integrator (A+B, 30 cc injection technology), and related

maintenance problem

Industrial PLC whit Touch Panel (T.C.) interface (5,7”)

Designed and constructed according to ergonomic principles

Developed to minimize the consumption of paint and solvent

Full range of alarm sound for total control of the 2k painting process

*Depends from application :

catalyst ratio, viscosity and flow rate

6

Horizontal model

Interface for multi auto guns conventional/electrostatic

Interface for Ecobell 2 internal and external charge

Interface for water-borne paint with electrostatic application

Gear flowmeters with fiber optical interface

Interface for heaters

Coriolis flowmeters

Dislocation of the fluid section in the spray booth and the electrical section outside of it

Interface to a master PLC

Interface to a robot station

Download data via USB key

Connection to a printer

CONFIGURATIONS IN OPTION

Options:

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Options:

7

CORIOLIS FLOWMETERS

Advantages:

No maintenance on fluid section

No leaking shaft problems

No blocking problems on the gears

No mixer integrator

Complete control and visualization of the temperature

and density both for paint and hardener

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

8

Low

pressure

High

pressure

EcoDose

2K

Gear

Flow

Meter

Coriolis

Gear

Flow

Meter

Coriolis

Example Variances Typical Supplier/Competitor

ProMix

TwinControl

FlexControl

Regular

MagicMix

MagicFlow

COMPETITORS

Different 2k machines

9 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

THE CORIOLIS FLOW MEASURING PRINCIPLE

ECODOSE 2K

10

High Pressure Version

PLC Vipa and Siemens TP

CPU scan time about 2msec

Injection control valves technology in

combination with flow meters

Control flow for: paint, catalyst, solvent

Inlet pressure up to 200 bar

Dosing precision <+/-1%

Mixing ratio 1:0 to 30:1*

Flow rates up to 4000 ml/min *

Viscosity range 30 mPas – 1200 mPas

Up to 9 colors and 3 catalysts

*Depends from application :catalyst ratio, viscosity and flow rate

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

ECODOSE 2K

11

Low Pressure Version

PLC Vipa and Siemens TP, High Technology

Injection control valves Technology in combination with flowmeters

Control flow for: paint, catalyst, solvent

Inlet pressure up to 20 bar

Dosing precision <+/-1%

Mixing ratio 1:0 to 30:1 *

Flow rates up to 4000 ml/min *

Viscosity range 30 mPas – 240 mPas

Up to 10 colors and 3 catalysts

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

*Depends from application: catalyst ratio, viscosity and flow rate

WORKING PRINCIPLE

12

Direct Injection Technology

Vis

co

sit

y

Spray

life

Pot life

Liquid Solid

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

PLC CONFIGURATION

13

PLC with touch panel and interfaces

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Touch Panel

TP 177 B

Siemens

Ethernet

Profibus

Solenoid valves

Profibus

Station

supervision

Signal I/O

interface

for automatic

station

DI / DO AI / AO

PLC

Vipa 314 SC

Remote

control

CONFIGURATION/SOLUTION

14

2K Direct InjectionTechnology

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

APPLICATION

SOLUTIONS

GEAR FLOWMETERS

STANDARD OR WITH

FIBER OPTIC

TECHNOLOGY

CORIOLIS

FLOWMETERS

STATIC MIXER BLOCK

LOW OR HIGH PRESSURE

COLOR CHANGER

LOW OR HIGH PRESSURE

AUTOMATIC

DUMP VALVE

AUTOMATIC GUN

LOW OR HIGH

PRESSURE

MANUAL

GUN MANUAL

GUN

PAINT

REGULATOR PAINT

REGULATOR

PAINT

REGULATOR

PAINT

REGULATOR

GFB GFB

ECOBELL 2 SL

EXTERNAL CHARGE

ECOBELL 2 SL

INTERNAL CHARGE

AUTOMATIC MULTI

GUN SOLUTION

RANGE OF ECODOSE 2K

15 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Flow Control

Type GFM - A GFM - B Volume Flow Range

Mixing ratio

Range

Range

Viscosity A

CPS

Range

Viscosity B

CPS

FLUIDIC Low Pressure Colors High Pressure Colors Hardener N° N°

PANEL

Automatic color

change block valves,

complete of air circuit,

solvent circuit and

colors up to

Automatic color

change block valves,

complete of solvent

circuit and colors up to

Automatic block

valves, complete of

solvent circuit and

hardener up to

GUN GFB

STAND ALONE REMOTE 2 4 6 8 10 2 4 6 8 10 1 3 1 2 1 2

Gear

Flowmeter

up to 200 bar

GFM - 1 GFM - 1 30cc / 1200 cc * 1:1 to 10:1 25-350 25-350

GFM - 2 GFM - 1 40cc / 2200cc ** 1:1 to 10:1 25-500 25-350

GFM - 2 GFM - 2 130cc / 3200cc *** 1:1 to 10:1 25-500 25-500

Coriolis

Flowmeter up

to 140 bar

COR - 1 COR - 1 40cc / 3400cc 1:1 to 10:1 20-500 20-500

GFM - 1 0,005-2 lt 5cc-2000cc

GFM - 2 0,02-3lt 20cc-

3000cc

* For Mixing Ratio range 5:1 to 10:1 volume flow range will be 60cc/1200cc.

** For Mixing Ratio range 5:1 to 10:1 volume flow range will be 60cc/2600cc.

*** For Mixing Ratio range 5:1 to 10:1 volume flow range will be 160cc/3400cc.

ECODOSE 2K: T.P. OPERATOR INTERFACE

16 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

17 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

ECODOSE 2K: T.P. OPERATOR INTERFACE

18 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

ECODOSE 2K: T.P. OPERATOR INTERFACE

19 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

ECODOSE 2K: T.P. OPERATOR INTERFACE

20 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

ECODOSE 2K: T.P. OPERATOR INTERFACE

INDUSTRIAL INSTALLATIONS

21

Ecobell 2SL external charge on reciprocator

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

DIFFERENT INSTALLATIONS

22

N.2 manual spray guns with Gun Flushing Box

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

CORIOLIS FLOWMETERS

23

Installation with Coriolis and heater logic control

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

24

VERIND’S INSULATED CABINET:

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

25 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

FLUID SECTION REMOTED IN THE CABINET

26

Fiber optic system for dosing and mixing

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

INSULATED MODULE

27

2K fluid section remoted on insulated module

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

2K AND ECOBELL

28 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

29 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Ecobell 2 and Electric pumps

30 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Ecobell 2 external charge

31 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

2K ON DIFFERENT SURFACES (PLASTIC, STEEL)

32 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

2K ON HEAVY METAL CARPENTRY

33 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

2K ON HEAVY METAL CARPENTRY

34 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

2K MACHINE OUTSIDE SPRAY BOOTH

Standard and Horizontal model

35

TÜRK TRAKTOR

Dürr robots and manual application with 2k machine

© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

36 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

Dürr robots

37 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

SAME DEUTZ-FAHR TRACTORS

2k machines, Horizontal model

DIFFERENT INSTALLATIONS WITH 2K MACHINES

38 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

39 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training

THANK YOU FOR YOUR ATTENTION

“Subject to change without prior notice. The information in this presentation contains only general

descriptions and performance features. In actual applications they may not be exactly as

described here. The desired performance features are only binding if they are agreed explicitly

upon completion of contract”.

2K ELECTRONIC DOSING MACHINE

ECODOSE 2K

APT

Bietigheim – Bissingen, October 10-11, 2014 – Internal product training

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