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2.4.2004 1
ABLOY® Padlocks security grades according to EN12320
Test report
2.4.2004 2
EN12320 & ASTM F883 test requirements
SHACKLE PULLING
EN
Grade
Product EN 12320
Force F2
ASTM F883
Force F2
In Kg Above requirement *
1 PL320 / 50**
3 KN 225 lb 300 Kg EN (200 %, 600 Kg)
ANSI (800 %)
2 PL320 5 KN 560 lb 500 Kg EN (400 %, 2000 Kg)
ANSI (900 %)
3 PL330 15 KN 1125 lb 1500 Kg(Car)
EN (66,7 %, 1000 Kg)
ANSI (400 %)
4 PL340
PL342
30 KN 2000 lb 3000 Kg EN (50 %, 1500 Kg)
ANSI (400 %)
5 PL350 70 KN 4500 lb 7000 Kg(Lorry, Bus)
EN (35,7 %, 2500 Kg)
ANSI (375 %)
6 PL362 100 KN 9000 lb 10 000 Kg (HORNET F/A18
Fighter)
EN (0 %)
ANSI (150 %)
* Tested in Abloy® Joensuu factory laboratory
** No certificate available
Shackle is fixed and ram push the body downwards.
F2 / kg
2.4.2004 3
EN12320 & ASTM F883 test requirements
SHACKLE TWISTING
EN
Grade
Product EN 12320
Torque M3
ASTM F883
Torgue M3
Kg Above requirement *
1 PL320 / 50***
40 Nm - 4 Kg EN (0 %)
2 PL320 100 Nm - 10 Kg EN (0 %)
3 PL330 200 Nm - 20 Kg EN (45 %, 9 Kg)
4 PL340
PL342
450 Nm - 45 Kg EN (31,1 %, 14 Kg)
5 PL350 1200 Nm - 120 Kg EN (8,3 %, 10 Kg)
6 PL362 2500 Nm - 250 Kg EN (**), ??? Kg
* Tested in Abloy® Joensuu factory laboratory
** Not possible to measure (Shackle secure structure)
*** No certificate available
2.4.2004 4
EN12320 & ASTM F883 test requirements
SHACKLE CUTTING
EN
Grade
Product EN 12320Forcee F3
ASTM F883Force F3
Kg Above requirement *
1 PL320 / 50**
6 KN 1000 lb 600 Kg EN (166,7 %, 1000 Kg)
ANSI (263,6 %)
2 PL320 15 KN 2000 lb 1500 Kg
(Car)
EN (6,7 %, 100 Kg)
ANSI (77,8 %)
3 PL330 25 KN 3000 lb 2500 Kg EN (52 %, 1300 Kg)
ANSI (181,5 %)
4 PL340
PL342
35 KN 4000 lb 3500 Kg EN (31,4 %, 1100 Kg)
ANSI (155,6 %)
5 PL350 70 KN 7000 lb 7000 Kg
(Lorry, Bus)
EN (28,6 %, 2000 Kg)
ANSI (190,3 %)
6 PL362 100 KN 10000 lb 10 000 Kg
(HORNET F/A18 Fighter)
EN (0 %)
ANSI (122,2 %)
* Tested in Abloy® Joensuu factory laboratory
** No certificate available
F3 / Kg
2.4.2004 5
EN12320 & ASTM F883 test requirements
CYLINDER PULLING (Load on cylinder plug or locking mechanism)
EN
Grade
Product EN 12320
Force F1
ASTM F883
Force F1
Kg Above requirement *
1 PL320 / 50**
- 225 lb 100 Kg -
ANSI (900 %, 900 Kg)
2 PL320 - 337 lb 150 Kg -
ANSI (566,7 %, 850 Kg)
3 PL330 4 KN 450 lb 400 Kg EN (400 %, 1600 Kg)
ANSI (900 %)
4 PL340
PL342
5 KN 675 lb 500 Kg EN (400 %, 2000 Kg)
ANSI (733,3 %)
5 PL350 10 KN 1350 lb 1000 Kg EN (150 %, 1500 Kg)
ANSI (316,7 %)
6 PL362 15 KN 2700 lb 1500 Kg(Car)
EN (166,7 %, 2500 Kg)
ANSI (233,3 %)
* Tested in Abloy® Joensuu factory laboratory
** No certificate available
F1 / Kg
Shackle removed if neccessary
2.4.2004 6
EN12320 & ASTM F883 test requirements
TORQUE RESISTANCE OF CYLINDER PLUG
EN
Grade
Product EN 12320
Torque M2
ASTM F883
Torque M2
Kg Above requirement *
1 PL320 / 50**
- 89 lb-inch 1,0 Kg Measured value 10 Nm (88,5lb-in) before tool
breakage
2 PL320 2,5 Nm 133 lb-inch 0,25 Kg Measured value 10 Nm (88,5lb-in) before tool
breakage
3 PL330 5 Nm 177 lb-inch 0,5 Kg Measured value 10 Nm (88,5lb-in) before tool
breakage
4 PL340
PL342
15 Nm 221 lb-inch 1,5 Kg Measured value 10 Nm (88,5lb-in) before tool
breakage
5 PL350 20 Nm 266 lb-inch 2,0 Kg Measured value 10 Nm (88,5lb-in) before tool
breakage
6 PL362 30 Nm 310 lb-inch 3,0 Kg Measured value 10 Nm (88,5lb-in) before tool
breakage
* Tested in Abloy® Joensuu factory laboratory
** No certificate available
M2
1m
Kg
2.4.2004 7
EN12320 & ASTM F883 test requirements
IMPACT RESISTANCE: BLOW ON LOCK BODY / SHACKLE
EN12320
Grade Product Temperature
Blows
(n)
Height
(h)
Mass
(m)
1 PL320 / 50** - - - -
2 PL320 - - - -
3 PL330 -20 °C 5 0,8 m 1,25 Kg
4 PL340
PL342
-20 °C 5 1,0 m 3,05 Kg
5 PL350 -40 °C 5 1,4 m 6,55 Kg
6 PL362 -40 °C 5 1,5 m 7,15 Kg
ASTM F883
1 PL320 / 50 - 5 1,0 m 1,0 Kg
2 PL320 - 5 1,0 m 2,0 Kg
3 PL330 - 5 1,0 m 3,0 Kg
4 PL340
PL342
- 5 1,0 m 4,0 Kg
5 PL350 - 5 1,0 m 5,0 Kg
6 PL362 - 5 1,0 m 6,0 Kg
ABLOY® Products fulfill EN12320 demands
h
m
** No certificate available
2.4.2004 8
EN12320 test requirements
DRILL RESISTANCE
Grade Drilling net time
Max. number of different
drills
Drill change
time
included to test net time
Max. drill diameter
Drilling Force F
Without shock effect
4 2 min 3 pcs 15 sec. 12 mm 300 N
(30 kg)
5 4 min 3 pcs 15 sec. 12 mm 300 N
(30 Kg)
6 8 min 3 pcs 15 sec. 12 mm 300 N
(30 Kg)
FINAL TEST
Time attempt to open the product for example with paper clip, pliers, screwdriver under 150 mm long, will be included to the test net time. Product should not open or test has failed.
F4
2.4.2004 9
EN12320 test requirements
SAWING RESISTANCE
Grade Sawing net time
Stroke length
Stroke cycles
per minute
Sawing load
F5
Blade force against product
Blade change
time
Included to test net time
4 2 min 165 mm
60 pcs 300 N
(30 Kg)
60 sec.
5 4 min 165 mm
60 pcs 300 N
(30 Kg)
60 sec.
6 8 min 165 mm
60 pcs 300 N
(30 Kg)
60 sec.
FINAL TEST
Time attempt to open the product for example with paper clip, pliers, screwdriver under 150 mm long, will be included to the test net time. Product should not open or test has failed.
Saw blade according French standard NF E 73-072
Blade tension 1 KN
F5
2.4.2004 10
PL320
PL321
PL330PL341
PL343
BRASS PADLOCKS:
GRADE 2
GRADE 3GRADE 3
Discontinued
Padlocks
2.4.2004 11
PL362PL350PL340
STEEL PADLOCKS:
PL342GRADE 4 GRADE 4 GRADE 5 GRADE 6
Padlocks
2.4.2004 12
PL362; THE STRONGEST PADLOCK IN THE WORLD
GRADE 6
Padlocks
2.4.2004 13
ADVANCED FEATURES:• New design• Coding• Chamfers• Attachment chains• Dust covers for whole range
Accessories
PL350802858
PL340/341805649
PL330802897
PL330808248
2.4.2004 14
PL204:• 12 mm shackle hole• Non-handed• For frame fixing• Zinc-plated, polyester coated• Case-hardened steel• Fixing screws included
PL200, 202:• 12 mm shackle hole• CEN grade 3• PL200 for right handed doors• PL202 for left handed doors• For frame fixing• Zinc-plated, polyester coated• Case-hardened steel• Fixing screws included
PL201, 203:• 18 mm shackle hole• CEN grade 4• PL201 for right handed doors• PL203 for left handed doors• For frame fixing• Zinc-plated, polyester coated• Case-hardened steel• Fixing screws included
Accessories, locking plates
2.4.2004 15
EN12320 CERTIFICATES
6
5
4
3
2
1
EN
GR
AD
E
PRODUCTS
3020
PL362
PL330
PL340
PL341
PL342
PL350
PL320
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