2007 3 - Rockwell Automation · 34.88 TWhGenesis Energy Genesis 40 Huntly 1,040 4 2005 22 84% 40MW...

2007 3

6 Genesis Energy

Powermonitorª 1000

Automation Today is published by

ROCKWELL AUTOMATION ASIA PACIFIC LTD

27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846

EDITOR:

Gail Anderson Ð gmanderson@ra.rockwell.com

ROCKWELL AUTOMATION GREATER CHINA

4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave

Dongcheng District 100005, Beijing

Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536

Contact: Elton Wang Ð efwang@ra.rockwell.com

©2007 Rockwell Automation. All rights reserved. The contents of this

publication may not be reproduced in whole or part without the consent of the copyright owner.

RSEnergyMetrix¨

Powermonitorª 1000 3000

Hyperion

6

EtherNet/IPª

Scott Summerville

2 2007 3

2007 3 3

2

4

4

4

4 Cadbury Schweppes

4 Eli Lilly

6

5 2007

10 2007

11 PowerFlex

12

13

14 Allen-Bradley

15 OEM 70%

16 20%

18 HAN-TEK

20

21

24

26 Allen-Bradley CO2

30 PowerFlex 70 ControlLogix

33 CMS

34 Allen-Bradley PowerFlex 40P Panel

35 SMC-Flex

37 RSLogix DeviceNet

37 Powermonitor 1000

38 PowerPad

38

39 XM

39 Allen-Bradley PowerFlex 40P

Category 3

OEM

2007 3

,

140 MicroLogixª

PLC /

David Johnson

Johnson

Johnson

2008 400

Johnson

(IEC)

Aarau KEMA

4 2007 3

1,600

Logix FactoryTalk¨

Cadbury Schweppes

Cadbury Schweppes

SAP 17

OEM

Cadbury Schweppes

OEM

Eli Lilly

Propack Dataª MES

Eli Lilly

Lilly MES

Propack Data MES

Lilly

2007 3 5

2007

2007 3 12

2007

9

13

Allen-Bradley

OEM

OEMax

John McCombs

40

OEM 2003 7

OEM

John McCombs

A l l e n -

Bradley PowerFlex

Al len-

Bradley PowerFlex 40P

Safety Guard

A l l e n - B r a d l e y

PowerFlex400P 70

700 700s

OEM

OEMax

OEM

OEM

,

,

,

OEM ,

,

6 2007 3

ARC -

,

Paul

Stiller

Stiller

/

Stiller

Powermonitorª

1000 3000

RSEnergyMetrix¨

Ta l w a d i y a

Bhopal Division

Powermonitor 3000

SOLPRO

Powermonitor 3000

Bhopal Division

Powermonitor 3000

,

2007 3 7

8 2007 3

Stiller RSEnergyMetrix

Hyperion

RSEnergyMetrix

Hyperion

ControlLogix¨

Powermonitorª 3000

RSView¨SE RSEnergyMetrix¨

15

RSEnergyMetrix

RSEnergyMetrix

Powermonitor 3000

312,500

RSEnergyMetrix

2007 3 9

116

Hyperion

A l l e n -

Bradley¨ Powermonitors PLC SLCª-

5/05s RSView¨ RSEnergyMetrix

RSPowerª32

(SCADA) 116

RSView RSEnergyMetrix

Hyperion

RSEnergyMetrix

(SCADA) RSEnergyMetrix

33,000

Hyperion

100 HP

220,000

DeviceNetª

ControlNetª

Powermonitor 3000 RSEnergyMetrix

www.ab.com/PEMS

10 2007 3

2007 1 23

2007

(Tom O' Reilly)

2007

600

OEM(

)

OEM

CompactLogixª , CMS

OEM

OEMax

CMS

OEM

OEM

OEMax

CMS

O E M a x

OEM

A

B

0.37kW 26,500kW

Allen-Bradley

Allen-Bradley

2 0 0 6 1 1

FactoryTalk¨

,

Logix

1998

2006 9

5,200

1998

60

, 51

2006

1061

2007

2007 3 11

Power Flex

PowerFlex

PowerFlex

PowerF lex

DEMO

DEMO

PowerFlex 4

PowerFlex 70

PowerFlex 700 PowerFlex

700S Phase DriveLogix5730

PowerFlex

18 1 4 100005

010-65182535 010-65182499 Email: llxiao@ra.rockwell.com

3

2007/03

12 2007 3

2007 2 7 ,

David Hegarty

2005

(Listen Think Solve)

2007

OEM

CMS

D a v i d

Hegarty

CMS , OEM(

)

CompactLogixª

,

, OEM

CMS

I/O ,

,

OEM

2007

2007 CMS

2007 3 13

2007 1 12

CAMRS 2006

2006

G u a r d L o g i x ª

FactoryTalk¨

Kinetix 6000

18

36757

ACIG

GuardLogixª

Kinetix 6000

FactoryTalk¨

Logix

,

2007

1 23

2006

14 2007 3

2007 2 9

Allen Bradley ( A B)

OEM

A B

A B

A B

0.37kW 26,500kW

A B

A B

A B

A B

A B

A

B

A B

A B

Allen-Bradley

2007 3 15

OEM

FAS

FAS

FAS

FAS

(CpK) 1.67

Cpk 1.67

FAS

(GM)

( FAS) FAS

CompactLogixª

ControlLogixª

PowerFlex¨ 70

ArmorBlock¨ On-Machineª 1791

1792 1794 I/O

I/O CompactLogix

PowerFlex FAS

DeviceNetª ControlLogix

ControlLogix

EtherNet/IPª

PanelViewª

Plus RSView¨ Studio

FAS

CompactLogix

30%

R S L o g i x ª

ControlLogix FAS

FAS On-Machine

I/O

I/O

FAS

I/O 50%

PowerFlex 70

DeviceNet 70%

OEM

70%

www.rockwellautomation.com/solutions/integratedarchitecture/

16 2007 3

50 Haldor Topsoe

Frederikssund

Haldor Topsoe

70

25,000 130,000

Haldor

Topsoe DCS K i rby

Ducayet

20% Allen-Bradley¨ ControlLogix¨

Logix Haldor Topsoe 20%

Allen-Bradley¨ ControlLogix¨ Haldor Topsoe

15%

Logix

¥

¥

¥

¥

¥ 15%

¥ 20%

2007 3 17

Ducayet

Haldor Topsoe

Haldor Topsoe

Haldor Topsoe

Haldor Topsoe

Logix

Allen-Bradley¨

C o n t r o l L o g i x ¨

(PAC)

¨ RSLogixª 5000

FactoryTalkª View

ControlNetª

Allen-Bradley Flexª I/O

Logix

Haldor Topsoe

ControlLogix PAC

HMI

Ducayet

Haldor Topsoe

I/O

Ducayet

Haldor Topsoe

Haldor Topsoe

18 2007 3

HAN-TEK

-

HAN-TEK

Dirt Devil HAN-TEK

Glenwilow

HAN-TEK Todd Vande

Sande

Dirt Devil

50

150

HAN-TEK

Allen-Bradley¨ SLCª 5/05

50 150

Rockwell Software¨ RSView¨

Dirt Devil

Dirt Devil

1010 1440

Dir t

Devil 12

HAN-TEK

2007 3 19

VandeSande

12

Horizon HAN-TEK

Dirt Devil

A l l e n -

Bradley¨ SLC¨ 5/05

Rockwell Software¨ RSView¨

RSView Dirt Devil

SLC 5/05

HAN-TEK

150

Dirt Devil

Dirt Devil

70%

1010 Dirt Devil

1440

Allen-Bradley

Dirt

Devil

50

12

VandeSande

HAN-TEK

Allen-Bradley, Rockwell Software,

RSView SLC

Allen-Bradley SLC500 I/O

20 2007 3

Ralph

DeLisio

DeLisio

(CbM)

CbM

DeLisio CbM

CbM

CbM

Gary Mitchell

PLC

ERP

Mitchell

Mitchell

2007 3 21

. I/O HMI

IEEE 802.3

TCP/UDP/IP

ISO

IEEE 802.3

10Base5

(

)

10Base2 (

)

10BaseT 100BaseT 1000BaseT

CAT5 CAT6

TCP/IP

TCP/UDP/IP

Novell¨

NetWare¨ DECnet¨

TCP/UDP/IP

Http

Ftp SNMP VoIP

SMTP

(QoS) (

)

IGMP Snooping(

)

(

)

OSI EtherNet/IP™

I/O

TCP/UDP/IP

IT

TCP/UDP/IP

TCP/UDP/IP

TCP/IP

EtherNet/IPª

22 2007 3

:

www.ab.com/networks/ethernet.html

EtherNet/IP

802.3 TCP/UDP/IP

EtherNet/IPª DeviceNetª

ControlNetª

CIPª

I/O

IP IP

IT EtherNet/IP

(

)

EtherNet/IP

2001

EtherNet/IP 150

350

EtherNet/IP

EtherNet/IP

2007 3 23

24 2007 3

Genesis

Genesis

Huntly

5

20% Genesis

Huntly

60

2001

34.88 TWh Genesis Energy

Genesis

40

Huntly

1,040

4

2005

22 84%

40MW

Genesis

1,425 MW

4

60%

Genesis

1999 Genesis

Genesis

Genesis

Genesis

Genesis Energy

2007 3 25

Hurricks

XM¨

XM

Hurricks

(WAN) Hurricks

5

13 XM

Huntly XM

11 1.3-MW

40-MW

385-MW

Simon Hurricks

Genesis

Genesis

Hurricks

Genesis

Huntly

Hurricks

Hurricks

Genesis

800

Genesis

Huntly

WAN

XM 5

10

24

Genesis

Genesis

Hurricks

Genesis

10%

Genesis

XM

Hurricks

Genesis Energy

XM

www.rockwellautomation.com/go/predictive

and www.rockwellautomation.com/xm

26 2007 3

CO2

CO2

100%

Green CO2

AIRCO 1140kg/h

Allen-Bradley CO2 CO2

Allen-Bradley CO2

( 406 3 210011)

( 221140)

:

Allen-Bradley

Green

CO2

: Allen-Bradley

Abstract: In this article the author generally analyses thedeveloping direction of automatic control systemwhich is FSC and Integration of Enterprise Managementand Control on the basis of Allen-Bradley FSC and DryIce Explode Tobacco plant in Green Co.LTD finish thedesign of automatic control system which is onesystem of management and control with three controldepartments.

Keywords: Allen-Bradley FCS Dry Ice Explode TobaccoIntegration of Enterprise Management and ControlApplication.

L 3mm M 28 O

CO2

2007 3 27

( )

( 20% )

360

12% 0.5%

DCS(Distributed Control System)

CO2

Allen-Bradley

PLC-5(PLC-1 PLC-2

PLC-3) PC( )

(OI -1 OI -2 OI -3) A l len-

Bradley (MP-1 MP-2) (MP-

3 ) Al len-

Bradley DH+ PLC OI

OI

OI Allen-Bradley 1784K

MP PLC /

(I/O) PLC

1

(field bus)

[1]

(FCS)

DCS

DCS

2

(HSMES)

FCS PLC

,

ERP

1

CO2

Ethernet

Controlnet Devicenet

MIS

Internet

28 2007 3

2

PLC

I/O

PLC Al len-

Bradley Controllogix5550

C o n t r o l n e t [ 2 ]

Devicenet DH+

F l e x I / O

Devicenet [3]

Pane lv iew1400

Panelview1400 Devicenet

Devicenet

Allen-Bradley

Al len-

Bradley Controlnet

Rsview HP

PLC

controlnet

Ethernet

SQL server Web/server

HP

3

1 CO2

(

)

Devicenet PLC

PLC SLC

Controllogix (

Controllogix )

26

PLC-

500 DH+ DH+

PLC

PLC

2 Allen-Bradley

ControlNet ControlNet

/ (Producer/Consumer)

[4]

WS1

WS2

DH+ AIRCO

CO2

PLC

Rsview

3

SQL Server Web/server

TCP/IP

2007 3 29

Ethernet

Controlnet

( )

( ) (

)

4

/

Panelview

1 Allen-Bradley

D/A A/D

I/O

2

Controlnet PLC

DH+

3 Ethernet

CO2

:

[1] . .

2000.

[2] . A l l e n - B r a d l e y

ControlLogix .2004.

[3] . A l l e n - B r a d l e y

DeviceNet .2004.

[4] . A l l e n - B r a d l e y

ControlNet .2004.

:

30 2007 3

RS485/422

A l l e n - B r a d l e y

PowerFlex

N e t L i n x

DeviceNet ControlNet EtherNet/IP

DeviceNet ControlNet Universal

RIO RS485DF1 Profibus interbus-S

(ControlNet)

(DeviceNet)

(EtherNet)

ControlLogix

P o w e r F l e x 7 0

ControlLogix

PowerFelx

ControlLogixControlLogix

( )

Logix5550

Logix5550

ControlLogix

I / O

ControlLogix

/

ControlLogix

2.1 ControlLogix

ControlLogix

RSLogix5000

PowerFlex703.1 (EtherNet)

(IP )

PowerFlex 70 ControlLogix( 066004)

: A l l e n - B r a d l e y

PowerFLex

(EtherNet/IP)

(ControlNet) (DeviceNet)

PowerFlex70

ControlLogix

PowerFlex

: PowerFlex ControlLogix;

Abstract: A communication system of converter PowerFlexproduced by Allen-Bradley company isintroduced. The Rockwell three-layer networks ofEtherNet/IP, ControlNet, and DeviceNet areemployed in it. By way of example, the networkfunction of converter PowerFlex70communication in the ControlLogix systemconfiguration, showing the strong industrialnetwork function of PowerFlex converteradequately.

Keywords: Industrial Network; PowerFlex;ControlLogix;EtherNet; ControlNet; DeviceNet

2.1ControlLogix

RSLinx

NEU_RALab Host Name

IP

C o n t r o l L o g i x

RSLogix5000 1756ENB

1756ENET

P o r t

Conf igurat ion Enable

Bootp IP

3.2 (ControlNet)

3.2.1 ControlNet

(ControlNet International,Ltd.)

I/O

/

3.2.2 PowerFlex70

PowerFlex70

SCANport

ControlNet

/

ControlLogix 1203-

CN1

RSNetWorx

/ /

RSLinx

1203-CN1

RSNetWorx for

ControlNet

1203-CN1

(Datalink)

ControlLogix

3.2.2

1203-CN1 4

A B C D

2 A

2 3

/

PLC

2 8

3.3 (DeviceNet)

3.3.1 DeviceNet

DeviceNet

(CAN) /

DeviceNet

3.2.1PowerFlex

ControlNet

3.3.2 PowerFlex70

2007 3 31

32 2007 3

PowerFlex70

5

5

SCANport DPI

2 DPI 5

ControlLogix

DPI 5 Allen-Bradley

20-COMM-D DeviceNet

ControlLogix

DeviceNet

PowerFlex70

0

63

PGM

A U T O

125K 250K 500K PGM

AUTO

PGM

P o w e r F l e x 7 0

DeviceNet

20 ( 10 )

I/O

DeviceNet

I/O

HIM

RSNetWorx for

DeviceNet HIM PowerFlex70

Logix5550

P o w e r F l e x 7 0

Datalinks

PowerFlex70

ControlLogix

PowerF lex70

ControlLogix

PowerFlex70

PowerFlex70

3.2.2 I/O

3.3.1 PowerFlex70

3.3-1 DPI

DPI 1 HIM

DPI 2

DPI 3 DPI 2

1

/

DPI 5 :

[1] User Manual for PowerFlex

DeviceNet Adapter of Allen-

Bradley

[2] ControlNet

2007 3 33

(CPI)

1)

2)

3)

OEM

1) (

)

2)

3)

I/O

OEM

CompactLogix( 1769-

L 3 2 E )

PanelView Plus

PowerFlex

IO

ArmorPoint I/O ArmorPoint I/O

I/O

IP67

ArmorPoint I/O

DeviceNet

EtherNet/IP

CompactLogix

I/O

1)RSLogix5000

2) I/O

3)Panelview Plus

OEM

CMS

OEM

CMS

OEM

OEM

CMS

34 2007 3

OEM

, ,

, ,

,

,

1

2

3

OEM

PowerFlex 40P 1

2 PowerFlex 40P

3

ERP

Allen-Bradley PowerFlex 40P

Panel

2007 3 35

OEM

HL

100

HL

300mm

8mm

HL 4P

5

1000mm

1.

10

(132KW, 264A),

2.

3.

4.

1 ( )

2

3

4.

7 /

,

5 SMC

1 10%

/

2 PLC

HL

SMC-Flex

36 2007 3

2007 3 37

Allen-

Bradley¨ Powermonitorª 1000

Powermonitor 1000

Powermonitor 1000

Powermonitor 1000

¨ RSPowerª RSEnergyMetrix¨

RSView¨ ¨ Allen-

Bradley (PLC-5¨ SLCª-500

ControlLogix¨)

Powermonitor 1000

(TR1 TR2)

(EM1 EM2

EM3)

(EM3)

www.ab.com/PEMS/pm1000.html

www.rockwellautomation.com/rockwellsoftware/design/rs

logix5000/index.html

Rockwell Software RSLogixª

DeviceNetª Logix

DeviceNet

RSLogixª 5000 DeviceNet

(UDT)

DeviceNet

Logix

RSLogix 5000 DeviceNet

Logix (PAC) 12

DeviceNet RSNetWorxª for

DeviceNet v7.00.00

RSLogix DeviceNet

Powermonitor 1000

62.5ms

PowerPad

RS-232

www.ab.com/PEMS/powerpad.html

Allen-Bradley¨ Guardmasterª MSR300

I/O

MSR300 (SIL) 3

Category 4

MSR300

MSR300

20 ( / / / ) 18

,

MSR300

MSR300 LED

www.ab.com/safety/prod_directory/safety_relays/msr300.html

PowerPadª

LCD

50

PowerPad 12

50 4

4,096

256

PowerPad

38 2007 3

A l l e n -

B r a d l e y ¨

PowerFlex¨ 40P

OEM

Category 3

StepLogic PowerFlex 40P

PowerFlex 40P

PowerFlex 40P 240 480 600

0.4 11 kW (0.5 15 ) DriveGuard¨

EN954-1 Category

3 ( ) PowerFlex

40P

I/O

PowerFlex 40P

(

)

www.ab.com/drives/powerflex/40/pflex40p.html

Allen-Bradley PowerFlex 40P Category 3

XM

¥ XM-121A

XM

¥ XM-442 EODS

XM-442

www.rockwellautomation.com/services/conditionmonitoring

/protection.html

Allen-Bradley¨ XM¨ 121A

XM-442 EODS( )

(TSI) XM

TSI

XM

XM

XM

2007 3 39