1) SAINATH ENGG WORKS PUNE 2) SACHIN FORGE 3) ANJALI … · All the Forging Press are equipped with...

1) SAINATH ENGG WORKS PUNE

2) SACHIN FORGE

3) ANJALI ENGLISH SCHOOL

To be a Manufacture of niche precision forging and forge based componentsUsing Hot and Warm Technology and to be a complete solution provider of choice to the global customers

To Increase the Turn Over to 30 Cr in the coming financial year

To Achieve Least PPM Level

Incoporated - 2002 / 03 Plant Location - Sanaswadi Pune Nature of Company - Pvt. Ltd. Company

Regd. Office - Gat No 943, SANASWADI, TAL – SHIRUR,DIST – PUNEMAHARASHTRA, INDIAPIN – 412 207

Chairman - Mr. K.P.Changulpai Managing Director - Mr. Sachin.K.Changulpai

Product Range –Forging, Machining & Subassembly

Weight Range –0.100 Kgs – 25 Kgs Per Piece.

Material Grades –Carbon Steel, Low/Medium/High, Alloy Steel, Stainless Steel, Aluminium ( 2000 Series, 6000 Series and 7000 Series)

Manufacturing Technology –Precision Hot Forging, Warm Forging,PrecisionMachining

Total Plant Area - 80000 Sq Feet

Employee Strength - 75 Nos Production Capacity - 800 Tons Per Month Sales Turn Over - 15 Cr (INR) Per Annum Manufacturing Divisions –

Press Forging, Hammer Forging, Ring Rolling, Machine Shop

Quality Certification -

ISO 9001-2000, A.D W0 MARKBLATT, P.E.D For Pressure Industries.

Sachin forge is equipped Computer-aided Die Design. Software – Power Shape (CAD), Del cam (CAM) , Future

Turn (TURNING)

JAPANV.M.C 2

INDIANHEAVY LATHE (3 Nos)3ITALYMILLING (2 Nos)4

INDIANE.D.M (1 Nos)2

ACE (INDIAN)SHILPI V.M.C (1 Nos)Table Size - 900*450*450

1

MakeMACHINESSR.NO

3

1.75

2

1.5

12 to 15

8

Average Weight

Steel Aluminium

1.50.000

1.50.000

1,20,000

Production per Month

0.7 to 6.5

0.3 to 3

0.5 to 4

0.2 to 2.2

7 to 25

4 to 15

Weight Range (Kgs)Steel

Aluminium

5.000Ajax Mech Press

1300 Tons

5.000Basant(Drop Hammer)

1.5 Ton

5,000Erfut (WMW) Mechanical Press

Ram Stroke 400mm

2500 Ton

Min Order Per

Month

MakeUNITSPress /

Hammer

1

0.8

Average Weight

Steel Aluminium

1,00,000

Production per Month

0.5 to 2

0.2 to 1

Weight Range (Kgs)

Steel Aluminium

5,000Russian 300 Ton Friction Screw Press

Min Order Per

Month

MakeUNITSPress /

Hammer

All the Forging Press are equipped with INDUCTION FURNACES Respectively.

Advanced Technology for a Superior Gear ForgingFlash less ForgingFlash less forging technology is the standard SACHIN FORGE. In fact, more than 80 percent of all products forged by SACHIN FORGE utilize this advanced technology.

With flashless forging, you'll benefit with: Less raw material Less cost 0.5 TO 1 degree draft on the O.D. Tighter tolerances Eliminated balance and interrupted cuts Net and Near-Net

Net and Near-Net technology is the perfect process for cut-tooth gear manufacturing. You'll use less raw material, reduce your finishing operations and reduce your shipping costs. Near-Net manufacturing utilizes a hot-forged process for a smooth finish.

Advancing Forging for Tomorrow's NeedsIn addition to flashless, net and near-net forging, we are also developing net and near-net gear tooth forgings.

RING ROLLING RING ROLLING

Make Make –– RanganiRangani ((RajkotRajkot))Capacity Capacity ––Outer Diameter Min 60 Outer Diameter Min 60 –– Max 250mm Max 250mm Inner Diameter Min 25 Inner Diameter Min 25 -- Max 200mm Max 200mm Thickness Min 15mm Thickness Min 15mm -- Max 60mmMax 60mmQty Qty –– 2.00.000 Per month2.00.000 Per month

ANY

Any

Any

Average Weight

2 TONS APPROX

4 Tons

4 Tons

Production per Shift

500 KGS BATCH SIZE

400 KgsPer Hour 4 Sub Furnace

400 KgsPer Hour Pusher Type

Type

INDIANSolution Hardening (AluminiumAlloys)

Continuous TypeINDIANCool in Sub Furnace

Iso Annealing (HIGH ALLOY STEEL)

Continuous TypeINDIAN

Normalizing (LOW AND HIGH CARBON STEEL)

MakePROCESS

Indian1Shilpi Die and Mould Ace6

Japan 1 Jing Fa Turning Machine 7

1

1

1

1

1Nos

JapanOkuma V.M.C5

IndianJobber AceChuck Mount 200mmBetween Center 450mm

4

JapanEkegaiChuck Mount 315mmBetween Center 600mm

3

JapanMori Seiki C.N.C SL-3Chuck Mount 400mm

2

Japan Mori Seiki C.N.C SL-2Chuck Mount 315mm

1MakeMachines Sr No

2

2

1

1

1

2 Nos

JAPANTakisawa6

IndianJobber AceChuck Mount 200mm

5

AmericanHaas V.M.C MachinesYear Of Manufacturing 2010

4

American Haas Turning MachinesYear Of Manufacturing 2010

Chuck Mount 200 mm

3

IndianL.M.W Turning Machine (C.N.C)Year Of Manufacturing 2010

Chuck Mount 200 mm

2

Indian L.M.W Turning Machine (C.N.C) Year Of Manufacturing 2010

Chuck Mount 315mm

1MakeMachines Sr No

Our continued efforts in increasing quality standards and delivering high quality products has earned us an esteemed clientele which include : -

Ordnance & Ammunition Factories in India

J C B INDIA

JOHN DEER Pvt. Ltd

WIKA Pvt Ltd. (India & Germany)

Atlas Copco

Alfa Laval (India, Denmark & Kolding)

Special Steel (South Africa)

Ognibene ( INDIA AND ITALY)

Weber ( Germany )

Stuff Flanges ( India / Germany )

Get Certification for TS 16949 for On Road Vehicles Manufactures (O.E.M) TARGET DATE - Separating Aluminum forging from Steel forging Facility. Automation for material handling and smooth process flow.

Today the art of forging metal is way of life at Sachin Forge and the range of our products are conceived with finesse and expertise necessary to accommodate various strata of the industry. It’s been our endeavor that each customer specification is carefully transformed into a coat-efficient reality and every component, which we create, is a statement in itself towards our overall dedication to craftsmanship