View
224
Download
0
Category
Preview:
Citation preview
7/31/2019 06 Schuster EPAQ
1/67
SUSTAiNConsulting
Experiences from Japan for
Mag. Dr. Gerhard Schuster
7/31/2019 06 Schuster EPAQ
2/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
3/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
4/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
5/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
6/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
7/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
8/67
SUSTAiNConsulting Solution 2: S aceframe
Principle
7/31/2019 06 Schuster EPAQ
9/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
10/67
SUSTAiNConsulting Individualisations -
Facades
7/31/2019 06 Schuster EPAQ
11/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
12/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
13/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
14/67
SUSTAiNConsulting
Portacabin Single Family Houses
Gaps betweenbuildin s
Town House (Row house)
7/31/2019 06 Schuster EPAQ
15/67
SUSTAiNConsulting Buildin and Construction
Industry Global Numbers
2003: 3.300 billions turnover
2,8% growth 2002 2003 Growthrate (20042007): 4,6% (China,
Indien)
US as largest global market (900 billions ) Ja an second lar est market
7/31/2019 06 Schuster EPAQ
16/67
SUSTAiNConsulting
Annual turnover: 910 Mrd.
Construction sector = biggest european industry -cluster, ~ 10% of european gross national product
25% of european industry outputs
28,5% of european employees connected to this sector European profit margins : 2% (Japan : 7%)
7/31/2019 06 Schuster EPAQ
17/67
SUSTAiNConsulting
Toyota Homes Japanese production: 5.000 Units/a (Single-family houses) o a mar e ea er n ro o cs-app ca ons No european engagement so far Spacefame-technology
e su ous ng: Japanese production: 56.000 Units/a (Single- & multi-family houses) Lar est home builder in Ja an 7 78 billion net sales
gross profit ratio: 20,3% (2003) Lego-system
7/31/2019 06 Schuster EPAQ
18/67
SUSTAiNConsulting Production Method
Toyota Homes
markets
customizing to customers needsand financing possibilities
Longevity guaranteed (10-80 years) Retail-market becomes ossible in
Japan because of high quality
housing products.
7/31/2019 06 Schuster EPAQ
19/67
SUSTAiNConsulting Sales Strate ATOLIS -
Park.
living in comfort
Buying power of target groups is of minor
-, , .
7/31/2019 06 Schuster EPAQ
20/67
SUSTAiNConsulting To ota Homes: Sales
Approach
Yes Yes
building-type
no
Toyota Real Estate
Corp.) finances (100%inhouse)
no
Customization and purchase ofindividualized house
Visitation of production (transparent plant)of own house
Presentation of production benefitstrust in brand Toyota
Production, transport,assembly
housing
continuous improvement
process, market-analysis andcustomer-surveys lead to new
designs and products
7/31/2019 06 Schuster EPAQ
21/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
22/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
23/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
24/67
7/31/2019 06 Schuster EPAQ
25/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
26/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
27/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
28/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
29/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
30/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
31/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
32/67
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
33/67
SUSTAiNConsulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
34/67
SUSTAiNConsulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
35/67
SUSTAiNConsulting Post-Industrialized Production at
...SIMS 2 for adults
SUSTAiN
7/31/2019 06 Schuster EPAQ
36/67
SUSTAiNConsulting
-
SUSTAiN
7/31/2019 06 Schuster EPAQ
37/67
SUSTAiNConsulting Sekisui House Frame
SUSTAiN
7/31/2019 06 Schuster EPAQ
38/67
SUSTAiNConsulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
39/67
SUSTAiNConsulting
-
SUSTAiN
7/31/2019 06 Schuster EPAQ
40/67
SUSTAiNConsulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
41/67
SUSTAiNConsulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
42/67
SUSTAiNConsulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
43/67
SUSTAiNConsulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
44/67
Consulting Sekisui S stems
SUSTAiN
7/31/2019 06 Schuster EPAQ
45/67
Consulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
46/67
Consulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
47/67
Consulting
SUSTAiN
7/31/2019 06 Schuster EPAQ
48/67
Consulting
SUSTAiNC l i
7/31/2019 06 Schuster EPAQ
49/67
Consulting
SUSTAiNC lti
7/31/2019 06 Schuster EPAQ
50/67
Consulting
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
51/67
Consulting
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
52/67
Consulting
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
53/67
Consulting
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
54/67
Consulting
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
55/67
Consulting
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
56/67
g
SUSTAiNConsulting
7/31/2019 06 Schuster EPAQ
57/67
g
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
58/67
ki i H1. Planning
The R&D division collects the latest information on
dwellings and lifestyles, cooperating withspecialists both inside and outside of the
'. ,others, universities, planners from the outside, andhomemakers.
2. Development and DesigningThe R&D division uses the information it collectsto research just what can be considered a "trulycomfortable house". The results of the research
.
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
59/67
ki i H
-
. About 300,000 components are required to manu-facture a freely planned house. Systems using AI
ordering of parts through production, inventory,and shipping. HAPPS is the automated part pick-up system, w c stea y prov es components to
the production lines. It leads to high productivity,high quality, and considerable precision.
4. Delivery of ComponentsComponents are allocated for each house and
.
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
60/67
ki i H
5. Ceiling and Floor PanelsAutomated nailing machines fix plasterboards to
.
6. AssemblyFrames are assembled into a box-shaped
structure by fully automatic spot-weldingmachines and rust- roofin is done at the weldedpoints. The precision of assembled units is2mm.
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
61/67
ki i H
7. Attaching Exterior Wall PanelsExterior wall panels are attached to a box-
and gaps between panels are filled with gaskets.
8. Attaching Partition Walls and Fittings
Partition walls and fittings are attached accordingto each customer's lan.
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
62/67
ki i H
9. Installation of FacilitiesMost facilities, such as kitchens, baths, and stairs
.and dust at the site by installing these inadvance.
10. InspectionAt the end of each rocess ste , a s ecialistconducts strict quality control inspections of over250 items such as gaps between walls and
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
63/67
ki i H
11. ProtectionUnits that pass quality control checks are packed
- , ,caps.
12. Shipment
Units are loaded onto special trucks by largeforklifts and shi ed out in accordance with thecustomer's delivery date.
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
64/67
ki i H
13. Installation of UnitsCranes are used to install units onto solid
- .
14. RoofingRoofs are also manufactured at the factory and
delivered to the site to be installedsimultaneousl with the units. Com leted in aday, interiors are prevented from being exposedto rain or wind.
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
65/67
ki i H
15. Interior Finish-WorkInterior components are also shipped from the
-out under a roof, thereby preventing exposure torain.
16. Measurement of Performance (Formaldehyde)We sam le the air of the com leted house tomeasure the density of formaldehyde (Kitagawa-method Detector). You can see by the low values
formaldehyde.
SUSTAiNConsulting ki i H
7/31/2019 06 Schuster EPAQ
66/67
17. Hand-overThe average period of work at a site is 40 days
- - -of conventional construction methods.
SUSTAiNConsulting Sustain Consulting
7/31/2019 06 Schuster EPAQ
67/67
for the Construction Sector
Consulting Services - Business areas: Industrialized Housing Production [market analysis, system
,chains]
Expert monitoring of change processes in companies[change agents]
Tools for effective leadership [www.m n -
management.eu]
. ,Mag. Dr. Gerhard Schuster manager, partner
. . .
Recommended