View
50
Download
0
Category
Tags:
Preview:
DESCRIPTION
Rack installation
Citation preview
Ciena® Confidential and Proprietary
COREDIRECTOR® CIMULTI-SERVICE OPTICAL SWITCH
NA AND ETSI RACK PACKAGES HARDWARE INSTALLATION
MANUAL
Ciena Part Number: 009-2004-188January 3, 2005
Revision A
LEGAL NOTICESThis document contains confidential and trade secret information of Ciena Corporation and its receipt orpossession does not convey any rights to reproduce or disclose its contents, or to manufacture, use, or sellanything that it may describe. reproduction, disclosure, or use in whole or in part without the specific writtenauthorization of Ciena Corporation is strictly forbidden.
Every effort has been made to ensure that the information in this document is complete and accurate at thetime of printing; however, the information contained in this document is subject to change.
Copyright 2005 Ciena CorporationUnpublished All Rights ReservedThe material contained in this document is also protected by copyright laws of the United States of Americaand other countries. It may not be reproduced or distributed in any form by any means, altered in anyfashion, or stored in a data base or retrieval system, without express written permission of the CienaCorporation.
SecurityCiena® cannot be responsible for unauthorized use of equipment and will not make allowance or credit forunauthorized use or access.
Contacting Ciena
For additional office locations and phone numbers, please visit the Ciena web site at: www.ciena.com.
Corporate Headquarters 410-694-5700 www.ciena.com
Customer Technical Support/Warranty
In North America 1-800-Ciena24 (243-6224) 410-865-4961 E-mail: Ciena24@ciena.com
In Europe, Middle East, and Africa
800-Ciena-24-7 (800-243-6224-7) +44-207-012-5508 E-mail: Ciena24@ciena.com
In Asia-Pacific 800-Ciena-24-7 (800-243-6224-7) +81-3-3248-4743 E-mail: Ciena24@ciena.com
Sales and General Information 410-694-5700 E-mail: sales@ciena.com
In North America 410-694-5700 E-mail: sales@ciena.com
In Europe +44-207-012-5500 (UK) E-mail: sales@ciena.com
In Asia +81-3-3248-4680 (Japan) E-mail: sales@ciena.com
In Latin America 561-620-1925 E-mail: sales@ciena.com
Training and Documentation
Training 877-Ciena-TD (243-6283) or 410-694-8120 E-mail: techtng@ciena.com
Documentation 877-Ciena-TD (243-6283) or 410-694-8125 E-mail: techpubs@ciena.com
Ciena® Confidential and Proprietary
CoreDirector CI Switch Preface
PREFACE
DISCLAIMERPortions of this document are intended solely as an outline of methodologies to be followed during thehardware installation of CoreDirector® CI Multi-Service Optical Switch equipment. It is not intended as astep-by-step guide or a complete set of all procedures necessary and sufficient to complete the installation.
While every effort has been made to ensure that this document is complete and accurate at the time ofprinting, the information that it contains is subject to change. Ciena® is not responsible for any additions toor alterations of the original document. Networks vary widely in their configurations, topologies, and trafficconditions. This document is intended as a general guide only. It has not been tested for all possibleapplications, and it may not be complete or accurate for some situations.
Procedures and information contained in this document for which this disclaimer applies are preceded bythe Disclaimer Banner, shown below.
R E F E R T O D I S C L A I M E R I N P R E F A C E !
Users of this document are urged to heed warnings interspersed throughout the document, such as trafficdisruption warnings.
COMPLIANCE INFORMATION
Food and Drug Administration (FDA) Laser Safety WarningThis product contains a laser diode. Ciena Corporation strongly recommends that users, maintenance, andservice personnel comply with the following standards and regulations in the design, modification,operation, maintenance, and service of lasers and fiber-optic devices:
It is further recommended that the owner of this equipment determine and ensure conformance with anyspecific and applicable local regulations.
Class 1 Laser Product NoticeThe Ciena Corporation CoreDirector product is a Class 1 Laser product as identified by US FDA/CDRH21CFR1040.10/.11; Class 1 Laser product as defined by IEC825/EN-60825; and OFCS SG1 as defined byANSI Z136.1/.2/.
Jurisdiction Type TitleFederal, US Regulation FDA 21 CFR 1040.10/.11Federal, US Guidelines OSHAUnited States Standard ANSI Z136 seriesInternational Standard IEC 825 seriesEuropean Standard EN 60825
Warning:LASER RADIATION EXPOSURE
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 i
Ciena® Confidential and Proprietary
Preface CoreDirector CI Switch
Part 15 of the Federal Communications Commission (FCC): InterferenceEvery effort has been made to ensure that this equipment is designed to comply with the limits for a ClassA digital device, as described in the FCC Rules. Equipment limitations are designed to provide reasonableprotection against harmful interference when the equipment is operated in a commercial environment. Thisequipment, if not installed and used properly, and in accordance with guidelines established by CienaCorporation may cause interference with other communications equipment. Operations of this equipment ina residential environment may cause interference; it is the responsibility of the user to correct theinterference at his own expense.
Environmental Impact StatementCiena equipment contains no hazardous materials as defined by the United States EnvironmentalProtection Agency (USEPA). Ciena recommends that all failed product be returned to Ciena for failureanalysis and proper disposal.
Toxic EmissionsCiena equipment releases no toxic emissions.
Telcordia Document StandardsThe format and structure of this document is derived from the Telcordia Generic Requirements for Supplier-Provided Documentation, GR-454-CORE.
CISPR Declaration of ConformityThis product meets the CISPR 22 Class A standards in accordance with EMC Directive 89/336/EEC. It isspecifically designed to operate in a public utility environment. The use of this product in a domestic orresidential environment or connected to a low voltage power network that can be shared with domestic orresidential equipment is prohibited.
The manufacturer (Ciena Corporation) recommends that Ciena be contacted regarding restrictions on theresale, relocation, or change of intended use of this product.
TRADEMARK ACKNOWLEDGEMENTS• Ciena® is a registered trademark of Ciena Corporation.• CoreDirector® Multi-Service Optical Switch and CoreDirector® CI Multi-Service Optical Switch
are trademarks of Ciena Corporation.• Windows® 95/98/2000, Windows NT®, and Windows XP® are registered trademarks of the
Microsoft Corporation.• Microsoft® is either a registered trademark or trademark of Microsoft Corporation in the United
States and/or other countries.• UNIX® is a registered trademark licensed exclusively through X/Open Company, Ltd.• Pentium® is a registered trademark of Intel Corporation.• Sun, Sun Microsystems, JAVA, Java Secure Socket Extension, and JAVAX are trademarks or
registered trademarks of Sun Microsystems, Inc. in the U.S. or other countries. This productincludes code licensed from RSA Data Security.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
ii 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Preface
RELEASE NOTES AND DOCUMENT UPDATESThe hard copy and Compact Disc Read Only Memory (CD-ROM) versions of this document are revised onlyat major releases and, therefore, may not always contain the latest product information. As needed,Software Release Documents (SRDs), Hardware Release Documents (HRDs), Application Notes, FieldService Bulletins (FSBs), and/or Document Maintenance Bulletins (DMBs) will be provided between majorreleases to describe any new information or document changes.
The latest online version of this document and all release notes can be accessed from the Ciena web siteat http://www.ciena.com.
PRINTING HISTORYThe following information provides the printing history of this document.
RELATED DOCUMENTATIONAll Ciena documentation is available in both hard copy and on CD-ROM. The following list provides a briefdescription of the related documents. Additional supporting documentation is available through our web siteat http://www.ciena.com.
• CoreDirector CI Multi-Service Optical Switch - Hardware Installation Manual• CoreDirector CI Multi-Service Optical Switch - NA and ETSI Rack Package Hardware
Installation Manual• CoreDirector Multi-Service Optical Switch - Turn-Up and Test Manual• CoreDirector Multi-Service Optical Switch - System Description Manual• CoreDirector Multi-Service Optical Switch - Alarm and Trouble Clearing Manual• CoreDirector Multi-Service Optical Switch - Maintenance and Upgrade Manual• CoreDirector Multi-Service Optical Switch - TL1 Interface Manual• CoreDirector Multi-Service Optical Switch - Node Manager User Guide• CoreDirector Multi-Service Optical Switch - Software Release Documents (SRDs)• CoreDirector Multi-Service Optical Switch - CoreDirector Designer Software Tool User Guide• Ciena Installation Workmanship Standards• Standard Cleaning & Equipment Safety Practices
DOCUMENT ORDERING INFORMATIONTo order additional documentation, the user may contact the local sales representative or Ciena through thecontact numbers and/or e-mail addresses listed on the back of the cover.
DOCUMENT COMMENTSCiena appreciates all comments that will help us improve our documentation quality. The user can submitcomments through our web site (http://www.ciena.com) or with the Documentation Improvement Requestform included with this document.
Issue/Revision Release Date Content DescriptionRevision A January 2005 First formal release.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 iii
Ciena® Confidential and Proprietary
Preface CoreDirector CI Switch
ADDITIONAL PRODUCT INFORMATIONAdditional product information can be obtained by contacting the local sales representative or Ciena throughthe contact numbers and/or e-mail addresses listed on the back of the cover.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
iv 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Table of ContentsTOC
TABLE OF CONTENTS
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xvii
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xvii
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xvii
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii
Revision Number Sequencing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii
Revision History of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
General Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
Voltage Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
Laser Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xx
Lift Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xx
Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxi
Optical Fiber Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxi
Fiber Break and Damaged Fiber Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxii
Precautions for Handling and Storing Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxii
Traffic Disruption Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxiii
CHAPTER 1 PREPARING FOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Site Survey Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Installation Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Tools and Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Bill of Materials (BOM) or List of Materials (LOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Pre-Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 v
Ciena® Confidential and Proprietary
Table of Contents CoreDirector CI SwitchTOC
CHAPTER 2 UNPACKING THE RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Disposal of Packing Material and Refuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Unpacking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
CHAPTER 3 INSPECTING FOR DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Inspecting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Return Material Authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Inspection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
CHAPTER 4 INSTALLING THE RACK ON A CONCRETE FLOOR . . . . . . . . . . . . . . . . . . . . . . .4-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Securing the Rack to a Concrete Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Preparing the Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Removing the Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Removing the Dolly Assembly from the NA Rack and ETSI Rack Packages . . . . . . . .4-7
Removing the Casters from the NA Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Removing the Casters from the ETSI Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Attaching the Rack to the Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Leveling the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Securing the Upper Portion of the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
AC Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Installing the Rack Front Filler Panel (NA Rack Package and ETSI Rack Package) . . . . . . . . .4-14
Installing the Rack Rear Cover Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
vi 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Table of ContentsTOC
CHAPTER 5 INSTALLING THE RACK ON A RAISED FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Securing the Rack to a Raised Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Preparing the Raised Floor Surface and Concrete Subfloor . . . . . . . . . . . . . . . . . . . . . . . .5-2
Installing Additional Bracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Seismic Zones 0 - 2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Seismic Zones 2B - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Removing the Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Removing the Dolly Assembly from the NA Rack and ETSI Rack Packages . . . . . . . .5-7
Removing the Casters from the NA Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Removing the Casters from the ETSI Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Attaching the Rack to the Raised Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Leveling the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11
Securing the Upper Portion of the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11
AC Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
Installing the Rack Front Filler Panel (NA Rack Package and ETSI Rack Package) . . . . . . . . .5-15
Installing the Rack Rear Cover Panel (NA Rack Package Only) . . . . . . . . . . . . . . . . . . . . . . . .5-16
CHAPTER 6 MOVING THE FIBER MANAGEMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Moving The Fiber Management Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
CHAPTER 7 ROUTING AND CONNECTING POWER CABLES . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Routing and Connecting the -48 VDC Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Routing the Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Connecting the Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
Verifying the Power Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 vii
Ciena® Confidential and Proprietary
Table of Contents CoreDirector CI SwitchTOC
CHAPTER 8 ROUTING AND CONNECTING GROUND CABLES . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Routing and Connecting the Equipment Rack Ground Cable . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Routing the Ground Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Verifying A/B Terminal Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Connecting the Ground Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
Verifying Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
CHAPTER 9 ROUTING BITS CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
Testing the SONET (T1) RJ-45 BITS Cables for Continuity . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Testing the SDH (E1) BNC BITS Cables for Continuity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
Routing the Site BITS Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
CHAPTER 10 ROUTING ETHERNET CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2
Routing the Site Ethernet Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2
CHAPTER 11 ROUTING FIBER CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2
Routing Termination Point Fiber Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-3
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
viii 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Table of ContentsTOC
APPENDIX A INSPECTION SHEETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
APPENDIX B SUPPLEMENTAL PROCEDURES (NA RACK PACKAGE) . . . . . . . . . . . . . . . . . .B-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Installing an End Guard Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3
Installing An End Guard Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3
Relocating or Removing the Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3
Attaching the End Guard Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4
Installing the Vertical Fiber Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5
Changing the BDFB Sensing Circuit Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
Changing The Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
APPENDIX C LOCKING LATCH FOR COREDIRECTOR CI SWITCHES . . . . . . . . . . . . . . . . . . .C-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Removing the Nonlocking Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Installing the Locking Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3
APPENDIX D ATTACHING A SIDE PANEL TO THE ETSI RACK . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
PrerequisiteS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 ix
Ciena® Confidential and Proprietary
Table of Contents CoreDirector CI SwitchTOC
APPENDIX E DIAGRAMS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-2
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
x 009-2004-188Ciena® Confidential and Proprietary
LOT
TABLE # TABLE NAME PAGE #
CoreDirector CI Switch List of Tables
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 xi
Ciena® Confidential and Proprietary
LIST OF TABLES
Table 1. Introduction Topics Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
Table 2. Revision Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
Table 3. Module Environmental Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
Table 1-1. Summary of Site Survey Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table 1-2. Installation Supervisor Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Table 3-1. Inspection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 4-1. Bolt Grade and Torque Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Table 5-1. Bolt Grade and Torque Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Table 7-1. Terminal Pairs for Power Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Table 9-1. Wire Colors in the BITS Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Table A-1. Inspection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Table A-2. CoreDirector CI Switch Site Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Table E-1. CoreDirector CI System Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Table E-2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Table E-3. Alarm Cable Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Table E-4. Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
THIS PAGE INTENTIONALLY LEFT BLANK
LOTList of Tables CoreDirector CI Switch
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
xii 009-2004-188Ciena® Confidential and Proprietary
FIGURE # FIGURE NAME PAGE #
LOFCoreDirector CI Switch List of Figures
LIST OF FIGURES
Figure 1-1. CoreDirector CI System Installation Sequence . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Figure 2-1. Summary of Steps for Unpacking the CoreDirector CI Switch . . . . . . . . . . . . . 2-1
Figure 2-2. Shipping Container in Upright Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-3. Latches on the Shipping Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-4. Ramp for Unloading the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-5. Shockwatch Sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-6. Opening the Inner Brace Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-7. Weight Concentration in the CoreDirector CI Rack . . . . . . . . . . . . . . . . . . . . . 2-6
Figure 4-1. Summary of Steps for Attaching the Rack to a Concrete Floor . . . . . . . . . . . . 4-1
Figure 4-2. Floor Mounting Template - NA Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-3. Floor Mounting Template - ETSI Rack Package . . . . . . . . . . . . . . . . . . . . . . . 4-4
Figure 4-4. Typical Dolly Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-5. Typical Caster Assembly on the NA Rack Package . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-6. Caster Assembly on the NA Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Figure 4-7. Bolt on Center Caster Bracket (NA Rack Package) . . . . . . . . . . . . . . . . . . . . . 4-8
Figure 4-8. Caster Bolts on the ETSI Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Figure 4-9. Auxiliary Framing Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Figure 4-10. Top View of the CoreDirector CI NA Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Figure 4-11. Top View of the CoreDirector CI ETSI Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Figure 4-12. Lower Front Rack Filler Panel (NA Rack Package) . . . . . . . . . . . . . . . . . . . . . 4-14
Figure 4-13. Lower Front Rack Filler Panel (ETSI Rack Package) . . . . . . . . . . . . . . . . . . . . 4-15
Figure 4-14. Rear Rack Cover Panel (NA Rack Package) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Figure 5-1. Summary of Steps for Attaching the Rack to a Raised Floor . . . . . . . . . . . . . . 5-1
Figure 5-2. Floor Mounting Template - NA Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-3. Floor Mounting Template - ETSI Rack Package . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-4. Typical Dolly Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-5. Typical Caster Assembly on the NA Rack Package . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-6. Caster Assembly on the NA Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-7. Bolt on Center Caster Bracket (NA Rack Package) . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-8. Caster Bolts on the ETSI Rack Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-9. Subfloor Bracing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-10. Auxiliary Framing Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Figure 5-11. Top View of the CoreDirector CI NA Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 xiii
Ciena® Confidential and Proprietary
LOF
FIGURE # FIGURE NAME PAGE #
List of Figures CoreDirector CI Switch
Figure 5-12. Top View of the CoreDirector CI ETSI Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-13. Lower Front Rack Filler Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Figure 5-14. Rear Rack Cover Panel (NA Rack Package) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Figure 6-1. Summary of Steps for Relocating the Fiber Management Panel . . . . . . . . . . . 6-1
Figure 6-2. Mounting Screws for the Rack Filler Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Figure 6-3. Cover and Fasteners on the Fiber Management Panel . . . . . . . . . . . . . . . . . . 6-2
Figure 6-4. Mounting Screws for the Fiber Management Panel . . . . . . . . . . . . . . . . . . . . . 6-3
Figure 7-1. Summary of Steps for Connecting Power Cables . . . . . . . . . . . . . . . . . . . . . . 7-1
Figure 7-2. Routing Power Cables from Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Figure 7-3. Routing Power Cables from Below a Raised Floor . . . . . . . . . . . . . . . . . . . . . . 7-4
Figure 7-4. Cable with Attached Terminal Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Figure 7-5. Power and Return Connections on the PDU - Overhead Cables . . . . . . . . . . . 7-5
Figure 7-6. Power and Return Connections on the PDU - Subfloor Cables . . . . . . . . . . . . 7-6
Figure 7-7. DC Power and Battery Power Indicator Cable Connections . . . . . . . . . . . . . . . 7-7
Figure 7-8. DC Power and Battery Power Indicator Cable Connections . . . . . . . . . . . . . . . 7-8
Figure 8-1. Summary of Steps to Route and Connect Ground Cables . . . . . . . . . . . . . . . . 8-1
Figure 8-2. Routing the Equipment-to-Facility Ground Cable from Overhead . . . . . . . . . . 8-3
Figure 8-3. Location of Upper Ground Cable Attachment Point . . . . . . . . . . . . . . . . . . . . . 8-4
Figure 8-4. Lower Rack Cable Standoffs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Figure 8-5. Compression-type Terminal Lug and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Figure 8-6. CoreDirector CI Power Distribution Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Figure 8-7. Location of Upper Ground Cable Connection Point . . . . . . . . . . . . . . . . . . . . . 8-7
Figure 9-1. Summary of Steps for Routing BITS Cables . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Figure 9-2. SONET BITS Cable Pin-out (T1 RJ-45) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Figure 9-3. SDH BITS Cable Pin-out (E1 BNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Figure 9-4. Fiber Management Cover Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Figure 9-5. Routing BITS Cables Past the Fiber Management Panel (Typical Routing Path Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Figure 9-6. Connectors on the I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Figure 10-1. Summary of Steps for Routing Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Figure 10-2. Fiber Management Panel Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Figure 10-3. Routing Ethernet Cables Past the Fiber Management Panel (Typical Routing Path Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Figure 10-4. Connectors on the I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
xiv 009-2004-188Ciena® Confidential and Proprietary
FIGURE # FIGURE NAME PAGE #
LOFCoreDirector CI Switch List of Figures
Figure 11-1. Typical Fiber Routes Through the Fiber Management Panel . . . . . . . . . . . . . . 11-1
Figure 11-2. Summary of Steps for Routing Fiber Cables . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Figure 11-3. Typical Top Entry for Fiber Optic Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Figure 11-4. Fiber Routing Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Figure 11-5. Typical Path for Routing Fiber Optic Cables from Above . . . . . . . . . . . . . . . . . 11-5
Figure 11-6. Typical Path for Routing Fiber Optic Cables from Below . . . . . . . . . . . . . . . . . 11-6
Figure 11-7. Fiber Management Panel Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Figure B-1. End Guard Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Figure B-2. Summary of Steps to Install an End Guard Panel . . . . . . . . . . . . . . . . . . . . . . B-3
Figure B-3. Installed End Guard Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Figure B-4. Summary of Steps to Replace a Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Figure B-5. Fasteners on the Battery Power Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
Figure B-6. Spare Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
Figure C-1. Installation Locations for the Locking Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Figure C-2. Parts of the Locking Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Figure C-3. Nonlocking Latch in the Open Position (Rear View) . . . . . . . . . . . . . . . . . . . . . C-2
Figure C-4. Nonlocking Latch Removed from Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Figure C-5. Locking Latch and Handle Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Figure C-6. Installing the Locking Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Figure C-7. Attaching the Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Figure D-1. Summary of Steps for Attaching an ETSI Rack Package Side Panel . . . . . . . D-1
Figure E-1. Ethernet Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Figure E-2. RS-232 Craft Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
Figure E-3. RS-232 Control Module (CM) Craft Cable Assembly . . . . . . . . . . . . . . . . . . . . E-4
Figure E-4. SONET (DS1 - T1) BITS Timing Cable Assembly . . . . . . . . . . . . . . . . . . . . . . E-5
Figure E-5. SDH (E1) BITS Timing Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
Figure E-6. Alarm Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Figure E-7. Alarm Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 xv
Ciena® Confidential and Proprietary
LOFList of Figures CoreDirector CI Switch
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
xvi 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Introduction
INTRODUCTION
OVERVIEWThis installation manual provides a detailed description of the installation process for the Ciena®
CoreDirector® CI Multi-Service Optical Switch NA Rack Package and ETSI Rack Package. These productsare configured as follows:
! The CoreDirector CI Switch NA Rack Package consists of a CoreDirector CI Switch chassispreinstalled in an Electronic Industries Alliance (EIA) standard 23-inch equipment rack for use inNorth American installations. The NA Rack Package includes a power indicator panel, front andrear filler panels, a fiber management panel, and an optional end guard panel.
! The CoreDirector CI Switch ETSI Rack Package consists of a CoreDirector CI Switch chassispreinstalled in a European Telecommunications Standards Institute (ETSI) standard 600-millimeter rack for use in installations outside of North America. The ETSI Rack Packageincludes front filler panels, a fiber management panel, side panels, and a rear cabinet door.
This manual provides information about all aspects of installation, including site planning; positioning andsecuring the system; and routing all grounding, power, fiber, and management/timing control cables. Thismanual can be used as a guide for customers, field technicians, operators, and all other personnelinterested in the installation process of the CoreDirector CI rack packages.
The division of tasks between installation personnel and test personnel may vary with the site and theinstallation requirements of the particular customer. Some tasks included in this manual may be performedby turn-up and test personnel at certain sites; such tasks are noted in the procedures.
For more information about tasks performed during system turn-up and test, refer to the CoreDirector Turn-up and Test Manual.
This section provides the document revision history, documentation conventions used in Ciena producttechnical publications, important safety information, and environmental impact information about theCoreDirector® Multi-Service Optical Switch and CoreDirector® CI Multi-Service Optical Switch.
This introduction includes the information listed in Table 1.
ABOUT THIS MANUALThis manual is organized into chapters that describe separate installation tasks for the standardconfigurations of a CoreDirector Switch. Each chapter contains the procedures to complete a specific task.Chapter 3, Inspecting for Damage, includes one set of the associated inspection tables and discrepancysheets that must completed as part of this task. Appendix A, Inspection Sheets, provides inspection tablesand discrepancy sheets to be used when multiple CoreDirector Switches are being installed. In addition,Appendix A contains the data sheets associated with Chapter 8, Routing and Connecting Ground Cables,and Chapter 9, Routing BITS Cables.
Table 1. Introduction Topics Table
Topic PageAbout This Manual page xviiRelated Publications page xviiiRevision History page xviiiGeneral Safety Precautions page xix
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 xvii
Ciena® Confidential and Proprietary
Introduction CoreDirector CI Switch
RELATED PUBLICATIONSAll Ciena documentation is available in both hard copy and on CD-ROM. The following list provides a briefdescription of the related documents. Additional supporting documentation is available through our web siteat http://www.ciena.com.
! CoreDirector CI Multi-Service Optical Switch - Hardware Installation Manual! CoreDirector CI Multi-Service Optical Switch - NA and ETSI Rack Package Hardware
Installation Manual! CoreDirector Multi-Service Optical Switch - Turn-Up and Test Manual! CoreDirector Multi-Service Optical Switch - System Description Manual! CoreDirector Multi-Service Optical Switch - Alarm and Trouble Clearing Manual! CoreDirector Multi-Service Optical Switch - Maintenance and Upgrade Manual! CoreDirector Multi-Service Optical Switch - TL1 Interface Manual! CoreDirector Multi-Service Optical Switch - Node Manager User Guide! CoreDirector Multi-Service Optical Switch - Software Release Documents (SRDs)! CoreDirector Multi-Service Optical Switch - CoreDirector Designer Software Tool User Guide! Ciena Installation Workmanship Standards! Standard Cleaning & Equipment Safety Practices
REVISION HISTORY
OverviewThis section describes how Ciena product and documentation revision numbers are assigned and providesthe revision history of this manual.
Revision Number SequencingEach Ciena hardware release is identified by a release level in the format of RX.Y. Examples are R2.0 andR2.1. Hardware documentation is updated and delivered to support each release. New software is deliveredconcurrently with a new hardware release.
Ciena software releases use the format of RX.Y.Z (where Z indicates a maintenance release). Examplesare R2.0.0, R2.0.1, and R2.1.0. Software documentation is updated and delivered to support each RX.Yrelease. Maintenance release data is captured in a Software Release Document (SRD) shipped with thesoftware.
The revision number sequencing format of Ciena technical publications is as follows:
! Rev 001 - First preliminary release! Rev 002 - Second preliminary release (if required)! Rev A - First formal release! Rev B - Second formal release! (and so forth)
Documents released as preliminary versions may be incomplete or may contain unverified information.They are subject to revision.
Note:Ciena technical documentation is not revised to reflect .Z maintenance (or “bug fix”) releases, as all technical documentation is written to describe the features and functionality as they were designed.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
xviii 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Introduction
Revision History of This Manual
GENERAL SAFETY PRECAUTIONSTo avoid injury to personnel and/or damage to the equipment, the following precautions must be adheredto, as well as the safety procedures established by the organization in which the system is installed.
The general safety precautions discussed include:
! General Warnings and Cautions! Voltage Precaution! Laser Precautions! Lift Precautions! Static Electricity Precautions! Optical Fiber Handling Precautions! Fiber Break and Damaged Fiber Precautions! Precautions for Handling and Storing Modules! Traffic Disruption Precaution
General Warnings and CautionsThroughout this manual, danger and caution notices are provided in procedures as appropriate. Thesenotices emphasize the safety considerations that should be followed to minimize the potential for personalinjury and/or equipment damage.
Voltage Precaution
A voltage of -48 volts DC is present in the CoreDirector Switch as a power source for normal equipmentoperation. Depending on the facility, a voltage of either 120 or 230 volts AC is also present for testequipment, tools, and lighting. Personnel should exercise safety precautions when connecting, measuring,and disconnecting all voltage supply lines.
Observe the following precautions to avoid voltage shock:
! Never use both hands when working on or near a voltage source.! Use the buddy system when working around voltage sources.! Ensure that rescue and first aid equipment is available and accessible.! Remove watches, rings, necklaces, and other conductive devices that might come in contact
with live voltages.! Before activating circuits, ensure that other personnel are not in contact with voltage sources.! Deactivate power whenever possible before performing maintenance on system components.
Table 2. Revision Log
Revision Release Impact001 October 2004 Initial releaseA January 2005 First formal release
Warning:RISK OF PERSONAL INJURY
Negative 48 volts DC is present in the equipment. Contact can cause personal injury. Take appropriate safety precautions.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 xix
Ciena® Confidential and Proprietary
Introduction CoreDirector CI Switch
Laser Precautions
The CoreDirector Switch uses infrared light energy to interface the modules in the system with the externalfiber plant and client equipment. The transmission of infrared light energy between the fiber plant and clientequipment is performed by fiber cables. The infrared light energy used in Ciena products falls within theinvisible portion of the electromagnetic spectrum, and this energy is of sufficient magnitude to cause eyeinjury with indirect exposure and/or skin injury with direct exposure. When working with Ciena equipment,the following general laser precautions must be observed.
! Ensure that all operators and technicians have satisfactorily completed an approved trainingcourse before they work on the system.
! Never permit unauthorized or untrained personnel to perform service, maintenance, orrestoration.
! Exclude all unauthorized personnel from the immediate area of lightwave transmission systemsduring installation and service.
! Never disconnect a lightwave cable or look into the optical connector.! Be careful to avoid indirect eye exposure or direct skin exposure to unprotected optical
connectors.! Wear laser safety goggles whenever in close proximity to lasers.! Install protective covers/caps on all optical connectors when they are not in use.! Because laser energy is invisible, always assume that exposed optical connectors and cables
are energized.! Before cleaning a fiber or connector, always make an optical power measurement and/or visual
inspection to ensure that the fiber is not energized.! Never view an optical fiber with a direct magnification fiber scope without verifying that all
lightwave sources on the fiber are turned off.
Lift Precautions
When lifting or handling materials manually, use only methods that ensure personal safety and protectionof the material. Never attempt to lift objects that are too bulky or heavy to handle safely. Whenever possible,push loads instead of pulling them. Pushing uses the strong leg muscles, whereas pulling uses the backmuscles, which can be easily strained.
Observe the following precautions when lifting an object:
! Before lifting the load, inspect the route over which the load will be carried for obstructions orspills that could cause slipping or tripping.
! Inspect the load for sharp edges before lifting.! Identify good handholds on the load; these handholds must be able to support the full weight of
the object.
Warning:LASER RADIATION EXPOSURE
Laser emissions may cause eye damage. Never look directly into fiber connectors. Always assume that laser radiation is present even when equipment is turned off.
Warning:LIFT WARNING
The equipment is heavy. Unassisted or improper lifting techniques can cause personal injury. Take appropriate safety precautions.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
xx 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Introduction
! Avoid twisting or bending when lifting, and carry the load close to the body.! When team-lifting, ensure that the load is raised at the same rate and that it rides level to ensure
that each person carries equal weight.
Static Electricity Precautions
A damaging static electrical charge can be generated by the rubbing and sliding of materials against eachother. Different materials have different potentials of generating and holding a static electric charge. Plasticmaterials similar to nylon and polyester are capable of generating and holding a potentially large damagingstatic electricity charge. Materials similar to cotton do not typically have the potential to generate and holda charge. The buildup of static electricity can be of a sufficient potential to damage electronic circuitry. Whenworking on Ciena equipment or any interconnecting electrical/optical cabling, always wear an approvedpersonnel ground device.
Industry experience has shown that all devices containing integrated circuits can be damaged by staticelectricity that builds up on work surfaces and personnel. The effect of ESD damage may be immediatefailure or it may manifest itself as a latent failure affecting the reliability of the equipment.
The static charges and discharges are produced by various charging effects of movement and contact withother objects. Dry air allows greater static charges to accumulate on a body.
Observe the following precautions to avoid static charges and discharges:
! Assume that all modules contain solid state electronic components that can be damaged byESD.
! When handling modules (that is, storing, installing, removing, and so forth) or when working onthe backplane, always wear a grounded wrist strap or wear a heel strap and stand on agrounded, static-dissipating floor mat.
! Handle all modules by the faceplate or latch and by the top and bottom outermost edges. Nevertouch the components, conductors, or connector pins.
! Observe all warning labels on bags and cartons.! If possible, do not remove modules from antistatic packaging until they are ready for use.! If possible, open all module packaging at a static-safe work station using properly grounded wrist
straps and static-dissipating table mats.! Always store and transport modules in static-safe packaging.! Keep all static-generating material, such as food wrappers, plastics, and styrofoam containers,
away from all modules.! When removing modules from an enclosure, immediately place them in static-safe packages.! Whenever possible, maintain relative humidity above 20 percent.
Optical Fiber Handling Precautions When handling or connecting optical fibers, observe the following precautions:
! Always wear safety glasses when handling fibers.! After handling optical fibers, wash hands to avoid possible eye injuries caused by invisible fiber
fragments on the skin.
Caution:Risk of Damage to Circuit Packs and Backplanes
This equipment contains Electrostatic Discharge (ESD) sensitive devices. Wear grounding straps when handling equipment and follow ESD procedures.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 xxi
Ciena® Confidential and Proprietary
Introduction CoreDirector CI Switch
! Avoid indirect eye or direct skin exposure to the ends of optical connectors and fibers, becauselaser energy may be present.
! Install protective covers or caps on all fiber optical connectors when they are not in use.
Fiber Break and Damaged Fiber PrecautionsIf a fiber break occurs or a damaged fiber is seen, observe the following precautions:
! Power off all laser sources to the fiber or disconnect the fiber end from the laser source.! Notify the facility manager or supervisor about the damaged or broken fiber.! Identify where the fiber is damaged or broken.! Be careful when handling damaged or broken optical fibers to avoid eye injuries caused by
invisible fiber fragments.
Precautions for Handling and Storing Modules
When handling, installing, or removing modules, observe the following precautions.
! Wear wrist straps or other suitable ESD-grounding devices before touching and/or removing amodule from the equipment shelf or ESD-protective packaging.
! Handle modules by the faceplate only and do not touch the components, printed circuit board, orconnector contacts.
! Ensure the protective covers or caps are installed on all optical connectors when the connectorsare not in use.
! Ensure the backplane protective covers or caps are removed from the modules before installingthem in equipment shelves.
! Store all modules in suitable ESD-protective packaging when they are not installed in anequipment shelf.
! Do not stack modules directly on or against each other.! Store all modules in the original protective packaging container. Do not stack modules without
the use of the original protective packaging containers.Modules must be maintained at all times within the environmental parameters provided in the TelcordiaGeneric Requirements document references listed in Table 3.
Caution:Risk of Damage to Circuit Packs and Backplanes
Remove all optical connector dust caps from modules and backplane before installing modules.
Table 3. Module Environmental Parameters
Operating Temperature Relative Humidity Storage Temperature Shock and Vibration
Refer to Telcordia Generic Requirements GR-63-CORE, Section 4.1.2.
Refer to Telcordia Generic Requirements GR-63-CORE, Section 4.1.2.
Refer to Telcordia Generic Requirements GR-63-CORE, Section 4.1.1.
Refer to Telcordia Generic Requirements GR-63-CORE, Section 4.3 and 4.4.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
xxii 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Introduction
Traffic Disruption Precaution
Traffic interruption is a major concern for users of fiber optics systems. Take precautions to ensure thattraffic disruption does not occur.
Observe the following precautions to avoid traffic interruptions:
! Ensure that anyone performing a procedure is properly trained in the use of all appropriate tools.! Contact the appropriate authority before proceeding with any procedure that may cause a
disruption of traffic.! Do not perform any procedure if in doubt about the effect of the action on system traffic.
Caution:
Traffic Disruption RiskPerformance of installation, operations, or maintenance procedures may cause a traffic disruption. Instructions in this manual are intended as a general guide only, have not been tested for all possible applications or configurations, and may not be complete or accurate for some situations.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 xxiii
Ciena® Confidential and Proprietary
Introduction CoreDirector CI Switch
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
xxiv 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Preparing for Installation1
CHAPTER 1PREPARING FOR INSTALLATION
OVERVIEWThis chapter contains information about requirements for installing the CoreDirector® CI Multi-ServiceOptical Switch NA Rack Package or ETSI Rack Package. In addition to listing required tools andprerequisites for beginning the installation procedure, this chapter also summarizes the information typicallycollected during site survey activities.
The flowchart in Figure 1-1 summarizes the sequence of tasks to perform when installing the CoreDirectorCI NA or ETSI Rack Package.
Figure 1-1. CoreDirector CI System Installation Sequence
Start theCoreDirector CI
system installation.
Unpack the system.(Chapter 2)
Inspect the systemfor damage.(Chapter 3)
Attach the rack to aconcrete floor.
(Chapter 4)
Attach the rack to araised floor.(Chapter 5)
Relocate the fibermanagement panel
(optional).(Chapter 6)
Route the systemground cable.(Chapter 7)
Verify A/B terminal isolation (optional).Connect and verify ground (optional).
(Chapter 7)(See Notes 4 and 5.)
Route the -48 VDCpower cable.(Chapter 8)
Connect and verifypower (optional).
(Chapter 8)(See Note 5.)
Install and route fibercables.
(Chapter 11)(See Notes 1 and 2)
Install and routeEthernet cables.
(Chapter 10)
Install and routeBITS cables.(Chapter 9)
Install end guardpanels (optional).
(Appendix B)
Stop.Installation of theCoreDirector CI
system is finished.
NOTES:1. The location of the slack storage determines the starting point of the fiber routing. The fiber must routetoward the slack storage.2. Do not attach fiber connectors to the Optical Modules at this time. Optical connections to theCoreDirector CI system are made after turn-up and test.3. Refer to the Installation Specification for site-specific information.4. Do not verify A/B terminal isolation at this time unless the installation practices at this site permitinstallers to perform these tests.5. Do not connect power or ground cables to the CoreDirector CI system at this time unless the installationpractices at this site permit installers to make power and ground connections.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 1 - 1
Ciena® Confidential and Proprietary
Preparing for Installation CoreDirector CI Switch1
REQUIRED TOOLS AND EQUIPMENTThe following tools and equipment must be available at the installation site.
! Toolbox containing standard hand tools! Material-handling equipment such as a pallet jack or forklift! Installation gang box! Utility knife! Safety glasses! ESD-guard wrist straps! ESD-guard heel grounders! Torque driver set capable of torquing No. 8-32 and No. 10-32 Phillips screws to 18 inch-pounds
(2.04 meter-newtons) and 32 inch-pounds (3.62 meter-newtons), respectively! Torque wrench or torque driver with a 3/8-inch (10-millimeter) socket for torquing power input
and return hardware to 32 inch-pounds (3.62 meter-newtons)! A torque wrench or driver with an 5/16-inch (8-millimeter) socket is required.! Wrench or driver set for removing 15/16-inch (24-millimeter) caster shipping bolts! Stripping tool (suitable for size #6 wire minimum)! Crimping tool (suitable for size #6 wire minimum)! Level and plumb bob! Digital Multimeter (DMM)! Heat gun suitable for heat-shrink tubing! Drill! Drill with hole saw or saw (for raised floor installations)! Vacuum cleaner equipped with a High Efficiency Particulate Arrester (HEPA) filter! Seismic bracing materials as specified in the Installation Specification! Compression-type ground terminal lug (suitable for size #6 wire)! Transparent heat-shrink tubing! Corrosion-preventing compound such as NO-OX! For anchoring the rack to the concrete subfloor, self-torquing expansion anchor kit equivalent to
one of the following kits:• Newton Instrument Co. Part Number 4110010• Hendry Telephone Products Part Number 02100-13
PREREQUISITESIn addition to knowledge of CoreDirector CI equipment installations, the installation team must also haveaccess to the current version of the following documents:
! Appropriate customer Installation Practices Manual
! Ciena® Installation Workmanship Standards, Part Number 009-7B03-000
! Telcordia GR-1275-CORE
! CoreDirector CI Installation Specification Package
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
1- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Preparing for Installation1
SITE SURVEY ACTIVITIESPrior to the installation of any CoreDirector CI Switch, information about the facility and fiber plant is requiredto properly plan the installation. Customer preferences for fiber deployment, slack storage, and fiberdistribution/management equipment brand greatly influence the installation scheme. The site surveyengineer should be in contact with the customer from the beginning to gain input and have the client approvethe installation scheme when the Installation Specification is completed. The site survey allows the sitesurvey engineer to analyze the customer site and to collect site-specific information used to identify thematerials and procedures required for installation. This information is also used to generate the followingdocuments:
! Installation Specification
! Tools and Equipment List
! Bill of Materials (BOM) or List of Materials (LOM)
After these documents are completed, the site engineer should obtain client approval for the installationscheme.
Table 1-1 identifies the activities that typically must be addressed by the survey engineer when compilinginformation during the site survey.
Note: Table 1-1 is not an all-inclusive list of site survey activities. Procedures and requirements vary among system configurations and site facilities.
Table 1-1. Summary of Site Survey Activities
Survey Activity DescriptionGeneral Site Information
Determine the customer site Points of Contact (POCs).Determine the site location and address.Determine any earthquake safety requirements.Determine an unimpeded route from the site delivery point to the site installation point.Determine union requirements.Determine the type of floor and under-floor structure in the installation area.Determine the Installation Standards to follow.Determine load requirements for Heating, Ventilating, and Air-conditioning (HVAC).Determine the backbone termination scheme and location.Determine the site access and working hours.Determine if any special work instructions or Methods of Procedure (MOPs) are required.
Equipment Rack Location
Determine the Frame Identification Code # (FIC) where the rack will be installed.Determine the support type and method required for the top of the rack.
Superstructure Information
Determine the cable rack dimensions, side rail size, rack type and manufacturer, and color.Provide the total amount of cable rack needed.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 1 - 3
Ciena® Confidential and Proprietary
Preparing for Installation CoreDirector CI Switch1
Power and Grounding Information
Determine the maximum current required by the system and the allowable voltage drop.Note: It is recommended that the Battery Distribution Fuse Bay (BDFB) circuit
breakers be 100 amperes for a fully loaded CoreDirector Switch (85 amperes per feed at Power Distribution Unit (PDU), LIST2).
Identify the BDFB location (relay rack number of the power source).Determine the type, color, and size of power cable required. (Minimum size for the power cable is U.S. AWG # 6 or metric 13 sqmm.)Determine the length of power cable required (200 feet maximum from the BDFB to the CoreDirector Switch).Provide the battery fuse position and return position for both A and B power sources and fuse type.Identify the type of lug required, including stud size, number of holes (two), and hole spacing (5/8 inch) of the lugs. (Maximum tongue width can be 0.8 in. or 2.0 cm.)Based on the amp draw, length, and allowable voltage drop, provide the power cable size and type required. Determine the number of cable runs required.Determine the site grounding type. Verify that non-isolated ground is acceptable. If not, use an Isolation Kit equivalent to the Hendry Global Isolation Kit (p/n 080220-V63).
Fiber Management
Determine the method of fiber management and slack storage, taking into account fiber bend radius and connector type.Identify the slack manager vendor and model.Identify the carrier engineering specifications for fiber management.Determine the customer preference for the fiber management trough (type and color) at the exit of the CoreDirector Switch.Determine all additional mounting hardware required.
Fiber Information Identify all fiber connections and directions.Determine the length of fiber from the CoreDirector equipment to the site fiber termination point.Identify the type of equipment at the site fiber termination point.Identify the jack position at the site fiber termination point.Provide the type, size, color, and manufacturer of the required fiber.
Alarm Cabling Information
Determine the length from the top of the relay rack to the alarm cable termination point.Identify specific alarm positions and whether alarms are wired Normally Open (NO) or Normally Closed (NC).Determine the type, length, connectors, and pinouts for the required cable.
Miscellaneous Cabling Information
Determine the requirements for miscellaneous cables, such as timing cables, RS-232 cables, Craft Interface cables, and Ethernet cables. Identify the type, length, connectors, and pinouts needed.
Table 1-1. Summary of Site Survey Activities (Continued)
Survey Activity Description
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
1- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Preparing for Installation1
Installation Specification The Installation Specification describes how to properly install the CoreDirector CI Switch. The installer orinstallation team uses the Installation Specification as a single point of reference to identify procedures,special tools, test equipment, and unique application information for a given site. The specification alsoprovides general information about the site, enabling the installer to better understand the installation tasks.Information is provided to identify superstructure (cable racks and fiber channels), power, grounding, fiber(type and routing), and cabling requirements.
The Installation Specification defines in detail the actual work to be performed by the installers and includesa section of drawings that aid in the installation. Typical drawings that might be included in the InstallationSpecification include the following:
! Floor plan
! Power cable routing
! Ground cable routing
! Fiber protection system
! Fiber routing and slack management
! Equipment locations.
! Cable rack plane
! Building Integrated Timing Supply (BITS) clock cable path
! Telemetry (Ethernet) cables
The following baseline documents support the installation:
! Telcordia Generic Installation Standards GR-1275 CORE or European TelecommunicationsStandards Institute (ETSI) 300 119 Equipment Engineering
! European Telecommunication Standard for equipment practice
Ciena installation personnel also use the Installation Workmanship Standards Manual (Part Number 009-7B03-000) published by Ciena Corporation.
Any client installation standards take precedence over the Telcordia, ETSI, and Ciena documents.
Tools and Equipment ListThe recommended Tools and Equipment List describes the specific tools and equipment required to installa CoreDirector CI Switch.
Bill of Materials (BOM) or List of Materials (LOM)The BOM (or LOM) is a detailed list of all supplies and hardware needed for installation. BOM informationincludes manufacturer name, part number, detailed description, and total number of items required for theinstallation.
Pre-Installation ChecklistBefore beginning the installation, review the checklist in Table 1-2 and use the checklist to track preparationand completion of the testing.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 1 - 5
Ciena® Confidential and Proprietary
Preparing for Installation CoreDirector CI Switch1
Table 1-2. Installation Supervisor Checklist
Sign-Off Task
Pre-InstallationJob specification reviewed.Gang box/ladder delivery is arranged.Material delivery is arranged.Manufacturing material delivery is arranged.Installation team is assigned and notified.
Installation Day 1Walk site, note any differences from specReceive material, conduct inventory. Verify that the number of boxes received matches the shipping documents.Verify the calibration status of all tools. Submit IM&TE form to PM and OM via e-mail.Lay out and measure all cables and fiber.Run string for all fiber and cable runs. Verify with job specification and measurements taken above.Inventory the gang box and report any discrepancies.Verify request for Ciena final audit has been submitted
During Installation (As Required)Post MOP.Post job start notification.Post open item deficiency list.Contact the site engineer for additional material. Obtain ECN number.Contact the site engineer for design changes/requirements. Obtain ECN number.Submit MIR form anytime additional material is received. Balance the material received against the original LOM or ECN LOM. Send a copy to PM and DM.Submit Ciena self-audit form every Friday to PM and DM (due Monday morning).Make all tile cutouts in a raised floor environment, whether or not they will be used.Report all RMAs to PM and DM. Include RMA number, serial number, model number and description.Complete the Route Deviation Waiver. Keep in JSP. Send a copy to PM and DM.Complete the Customer Consent Form. Keep in JSP. Send a copy to PM and DM.Submit JIMs daily.Submit Material Delivery/Release form for pickup of material, gang box and ladders (copy to PM and DM).
Job CompletionJSP turned over to test team.Redlined spec (2 copies) turned over to test team.Final self-audit completed, signed, and turned over to test teamCoreDirector documentation turned over to test team.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
1- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Unpacking the Rack2
CHAPTER 2UNPACKING THE RACK
OVERVIEWThis chapter describes how to unpack the CoreDirector CI NA Rack Package or ETSI Rack Package. Thischapter also provides guidance for the proper disposal or storage of shipping material.
The flowchart in Figure 2-1 summarizes the steps in unpacking the CoreDirector CI Switch.
Figure 2-1. Summary of Steps for Unpacking the CoreDirector CI Switch
REQUIRED TOOLS AND EQUIPMENTThe following tools and equipment must be available at the installation site:
! Phillips screwdriver
! Material-handling equipment (for example, pallet jack or forklift)
! Utility knife
! Safety glasses
Beginunpacking.
Stand the crateupright (optional).
Unfasten thefront panel and
tilt it down.
Check theShockwatch label.
Is the indicator white?
Unfasten and openthe inner crate door.
Notify the ProjectManager and
Deployment Manager.
No Yes
Roll the rackout of the crate.
Remove theinner wrappings.
Stop.Unpacking is
finished.See Note.
NOTE:If this is an ETSI Rack Package,side panels must be attachedbefore the rack is moved into itsinstallation location.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 2 - 1
Ciena® Confidential and Proprietary
Unpacking the Rack CoreDirector CI Switch2
PREREQUISITES! The individuals involved in unpacking must have knowledge of CoreDirector CI Switch
installations.
! Unpacking and maneuvering the unpopulated chassis requires a team of three people.
DISPOSAL OF PACKING MATERIAL AND REFUSEInstallation personnel must keep the work area clear of packing materials, tools, and other installationequipment. If packing materials are to be saved, the installers must move such packing materials intocustomer-assigned storage spaces every day. All other installation debris is collected daily and removedfrom the site.
UNPACKING THE SYSTEMThe CoreDirector CI Switch is shipped pre-installed in a standard 23-inch EIA equipment rack or an ETSIequipment rack. The rack arrives attached to a caster assembly in a wooden shipping container. Thissection describes how to unpack and remove either CoreDirector CI Switch rack from the shippingcontainer.
STEP 1: Verify the container contents against the shipping invoice.
STEP 2: Compare the labels on the container to the information on the packing list.
STEP 3: Remove the wood screws securing the twist keys on the latches to the container front.
STEP 4: If the shipping container is not in an upright position (Figure 2-2), use a forklift and attach to eyebolts at the side of the container to tilt the container to an upright position.
Note: Without specific customer permission, customer dumpsters are not to be used for installation debris.
Warning:
LIFT WARNING
The CoreDirector CI Switch NA Rack Package and ETSI Rack Package weigh 500 pounds (227 kilograms) when fully populated. Three people are required to unpack and maneuver either rack system.Be very careful when moving the CoreDirector CI rack around the installation area. Until the CoreDirector CI rack is installed and secured in place, the fully loaded rack is very unstable.
Note:
The shipping container can be shipped in either an upright or horizontal position. The CoreDirector CI Switch rack must be unpacked with the shipping container in an upright position. The fully loaded shipping container weighs at least 1000 pounds (454 kilograms). A forklift is required if the shipping container is not delivered in an upright position.The CoreDirector CI Switch rack shipping container dimensions are 94 inches by 48 inches by 48 inches (239 cm x 122 cm x 122 cm) or 99 inches by 53 inches by 40 inches (251.5 cm x 134.6 cm x 101.6 cm). A minimum space of 11 feet (3.35 m) at the front of the shipping container and a ceiling clearance of 10.5 feet (3.2M) are required to unpack the rack safely.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
2- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Unpacking the Rack2
Figure 2-2. Shipping Container in Upright Position
STEP 5: Release the latches on the front panel of the shipping container as follows:
a. Rotate the twist key into its operational position (that is, perpendicular to the surface of the container panel). Refer to Figure 2-3.
b. Turn the twist key counterclockwise to release the locking plate on the latch.
c. When the locking plate is clear of the locking pin, pull the latch free of the locking pin.
d. Flip the twist key back down against the surface of the container front panel.
Note: The front panel of the shipping container is used as a ramp to remove the rack from the container.
185
Eyebolt
Twist-Latch Detail
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 2 - 3
Ciena® Confidential and Proprietary
Unpacking the Rack CoreDirector CI Switch2
Figure 2-3. Latches on the Shipping Container
STEP 6: Tilt the panel down to form a ramp (Figure 2-4). Ensure that the latches are folded out of the way as the ramp comes down to rest on the floor.
Figure 2-4. Ramp for Unloading the Rack
Inspect the Shockwatch label on the inside of the shipping container (Figure 2-5). If the indicator on the label is white, proceed to Step 7. If the indicator on the label is red, notify the Project Manager and Deployment Manager and file a claim with the carrier. If appropriate, proceed to Step 7.
184
186
Closed Latch Open Latch
Ramp
187
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
2- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Unpacking the Rack2
Figure 2-5. Shockwatch Sticker
STEP 7: Remove the eight wing nuts and flat washers securing the inner brace panel (Figure 2-6) and remove the panel.
Figure 2-6. Opening the Inner Brace Panel
STEP 8: If additional wood braces are present, remove the bolts securing them to the floor of the shipping container.
STEP 9: Carefully roll the CoreDirector CI rack out of the shipping container and down the ramp. Figure 2-7 shows where weight is concentrated in the rack.
Wing Nuts
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 2 - 5
Ciena® Confidential and Proprietary
Unpacking the Rack CoreDirector CI Switch2
Figure 2-7. Weight Concentration in the CoreDirector CI Rack
STEP 10: With the CoreDirector CI rack standing on the floor, remove all shrink-wrap and pink poly from the equipment.
STEP 11: On the ETSI Rack Package only, side panels must be attached to the rack before attaching the rack to its final installed location. Remove the side panels from the shipping container and refer to Appendix D, Attaching a Side Panel to the ETSI Rack, for instructions to attach the panels.
STEP 12: Ensure that the shipping crate is empty. Remove any panels and/or CoreDirector CI hardware prior to disposing of the shipping container.
STEP 13: Notify appropriate personnel if a discrepancy exists between the packing list and the actual equipment.
THIS CONCLUDES THE PROCEDURE--STOP--
Warning:
LIFT WARNINGThe CoreDirector CI rack can weigh 500 pounds (227 kilograms) or more when fully populated. Three people are required to unpack and maneuver the rack system.
NA Rack Package ETSI Rack Package
Weight isconcentratedhere.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
2- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Inspecting for Damage3
CHAPTER 3INSPECTING FOR DAMAGE
OVERVIEWThis chapter contains the following two procedures:
! Inspecting the CoreDirector CI Switch NA Rack Package or ETSI Rack Package for physicaldamage before installation.
! Returning items using the Return Material Authorization (RMA) process; this procedure is usedonly if physical damage and/or a discrepancy has been identified.
Inspection sheets are provided at the end of this chapter and in Appendix A, Inspection Sheets.
REQUIRED TOOLS AND EQUIPMENTThe following tools and equipment must be available at the installation site:
! ESD-guard wrist strap
! ESD-guard heel grounders
PREREQUISITESThe CoreDirector CI rack must be completely unpacked in accordance with Chapter 2, Unpacking the Rack.
INSPECTING THE SYSTEMTo inspect the system, the following steps are performed.
STEP 1: Visually inspect every surface of the CoreDirector CI rack and equipment. Include the following possible damage in the inspection:
• Chipped paint• Cracks• Breaks• Broken connectors• Backplane damage such as bent pins
STEP 2: If any damage is identified, take the following actions.
• Photograph the damage.• Report the damage to the shipping courier.• Record the damage on the discrepancy sheets at the end of this chapter.
STEP 3: Fill out the information requested in Table 3-1. If discrepancies are found, fill out a discrepancy sheet. (Two blank discrepancy sheets are provided at the end of this chapter.) Leave any completed discrepancy sheets with the CoreDirector CI rack.
Caution:
Risk of Damage to Circuit Packs and Backplanes
This equipment contains Electrostatic Discharge (ESD) sensitive devices. Wear grounding straps when handling equipment and follow ESD procedures.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 3 - 1
Ciena® Confidential and Proprietary
Inspecting for Damage CoreDirector CI Switch3
STEP 4: If any components are found to be damaged, complete the RMA procedure on page 3-2.
THIS CONCLUDES THE PROCEDURE--STOP--
RETURN MATERIAL AUTHORIZATIONThe following procedure describes how to obtain a Ciena RMA number and how to return a defective ordamaged CoreDirector CI Switch item to Ciena Corporation.
STEP 1: Obtain an RMA number by contacting the Ciena Customer Support Representative (CSR) and providing the following information:
• Serial number of item to be returned• Model number of item to be returned• Description of problem• Return address and phone number• Declaration of emergency or nonemergency conditionRefer to the information listed on the copyright page of this document for contact information.
STEP 2: After the replacement item has been unpacked and installed, reuse the shipping container and packing materials to return the defective item to Ciena. If the defective item is a circuit pack, install clean dust caps over the optical connectors.
STEP 3: Affix the preprinted air bill to the shipping container.
STEP 4: Arrange for the shipper to collect the shipping container.
THIS CONCLUDES THE PROCEDURE--STOP--
Note: Additional copies of the Inspection Tables and Discrepancy Sheets are available in Appendix A, Inspection Sheets.
Note: All returned equipment must have a Ciena RMA number. Ciena is not responsible for any item returned without this identifier.
Note:
The Ciena Customer Service Representative (CSR) assigns an RMA number, which is added to the RMA database and is used to track the defective item. The replacement item will be shipped to the customer, based on the terms of the Customer Contract for Warranty (repair or replace).
Note:
If a preprinted air bill is not available for shipping the returned part, address the shipping container to:
Ciena Corporation900 International DriveLinthicum, MD 21090
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
3- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Inspecting for Damage3
INSPECTION TABLESTable 3-1. Inspection Table
Section A: Site InformationCustomer:Site:Date:Route:Span Name:System:Bay Position:Onsite Supervisor:CIEN Lead Engineer:
Ciena Test Engineer:
Ciena Test Engineer:
Section B: Pre-Test Check Y/N CorrectedEquipment InventoriedArea CleanRack(s) NumberedShelves and Systems LabeledPower and Misc. CablingBDFB Breakers InstalledFuse Panel/Fuses AvailableFiber RoutedFiber Labels on Both EndsFiber Raceway InstalledBlank Panel InstallationNote: Explain “N” responses on attached discrepancy sheet. Record corrective action taken.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 3 - 3
Ciena® Confidential and Proprietary
Inspecting for Damage CoreDirector CI Switch3
Discrepancy Sheet
CoreDirector CI Rack Installation Discrepancies
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
3- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Inspecting for Damage3
Discrepancy Sheet
CoreDirector CI Rack Installation Discrepancies
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 3 - 5
Ciena® Confidential and Proprietary
Inspecting for Damage CoreDirector CI Switch3
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
3- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
CHAPTER 4INSTALLING THE RACK ON A CONCRETE FLOOR
OVERVIEWThis chapter provides instructions to install the rack on a concrete floor and to install overhead auxiliarybracing. Chapter 5, Installing the Rack on a Raised Floor, provides instructions for installing the rack on araised floor over a concrete subfloor and for installing overhead auxiliary bracing.
The flowchart in Figure 4-1 summarizes the steps to attach the CoreDirector CI rack to a concrete floor.
Figure 4-1. Summary of Steps for Attaching the Rack to a Concrete Floor
Begin the installation.
Mark and prepare theconcrete floor.
Pre-install concreteanchors.
Move the rack intoplace and remove the
casters.
Bolt the rack to the floor(hand-tight only).
Level the rack.(See Note.)
Note: For multiple racks being installed at the same time,complete the installation process to this point (leveling the rack)before continuing with installation of auxiliary framing.
Pre-assemble theauxiliary framing bars.
Bolt the auxiliaryframing bars to the top
of the rack.
Tighten and torque all floorattachment hardware and
auxiliary framing hardware.
Attach front and rearrack filler panels.
Stop.Installation of the rack
is finished.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 1
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
REQUIRED TOOLS AND EQUIPMENTThis procedure requires the following tools and equipment:
! One or more screwdrivers of suitable size to accommodate No. 8-32 and No. 10-32 Phillipsscrews
! Torque driver set capable of torquing No. 8-32 and No. 10-32 Phillips screws to 18 inch-pounds(2.04 meter-newtons) and 32 inch-pounds (3.62 meter-newtons), respectively
! Wrench or driver set capable of removing 15/16-inch caster shipping bolts
! Level and plumb bob
! Self-torquing expansion anchor kit equivalent to one of the following kits:
• Newton Instrument Co. Part Number 4110010
• Hendry Telephone Products Part Number 02100-13
! Drill
! Vacuum cleaner equipped with a High Efficiency Particulate Arrester (HEPA) filter
PREREQUISITES! The equipment rack must be completely unpacked in accordance with Chapter 2, Unpacking the
Rack.
! The equipment rack must be inspected in accordance with Chapter 3, Inspecting for Damage.
SECURING THE RACK TO A CONCRETE FLOOR
This procedure consists of the following tasks:
! Preparing the Floor (page 4-2)
! Removing the Casters (page 4-5)
! Attaching the Rack to the Floor (page 4-9)
! Leveling the Rack (page 4-10)
Preparing the FloorTo prepare a concrete floor for installing the CoreDirector CI rack, the following steps are performed.
STEP 1: Referring to the Installation Specification Package and Figure 4-2 or Figure 4-3 as guides, locate the exact installation position for the CoreDirector CI rack.
STEP 2: Using the floor mounting template delivered with the system, determine the locations of the four anchor bolts and mark the floor. Refer to Figure 4-2 (NA Rack Package) or Figure 4-3 (ETSI Rack Package) and to the Installation Specification for dimensions and clearance distances.
Caution: Be very careful when moving the rack around the installation area. Until the rack is installed and secured in place, the fully loaded rack is very unstable.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
Figure 4-2. Floor Mounting Template - NA Rack Package
198
3.95 in.10.03 cm
Fiber TroughCutout (2x)
6.41 in.16.28 cm
18.50 in.46.99 cm
17.53 in.44.53 cm
1.63 in.4.14 cm
2.50 in.6.35 cm
25.88 in.65.74 cm
2.50 in.6.35 cm
DCCutout
(2x)
Diameter
23.60 in.59.94 cm
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 3
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
Figure 4-3. Floor Mounting Template - ETSI Rack Package
Front Edge of Cabinet
NOTE All di i i
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
STEP 3: Drill holes to accommodate self-torquing expansion anchors (refer to Required Tools and Equipment on page 2 at each marked location.
STEP 4: With the HEPA filter-equipped vacuum and blow bulb, remove any dust or dirt from the drilled holes.
STEP 5: Install anchors in the four holes and set the anchors as directed in the manufacturer’s specifications.
STEP 6: On each anchor, loosen the nut several turns. Remove the threaded rod, torque nut assembly, and washer. (The anchor sleeve and cone remain in the hole.)
Removing the Casters
The CoreDirector CI NA Rack and ETSI Rack can be shipped on a Dolly Assembly (Figure 4-4) or on aCaster Assembly (Figure 4-5). Determine if the CoreDirector CI NA Rack and ETSI Rack is on a DollyAssembly or a Caster Assembly and use the following procedures as appropriate to remove rack the fromthe Dolly Assembly or Caster Assembly:
! Removing the Dolly Assembly from the NA Rack and ETSI Rack Packages on page 7
! Removing the Casters from the NA Rack Package on page 7
! Removing the Casters from the ETSI Rack Package on page 9
Caution:
Contamination Risk
Some sites may have asbestos floor tile and/or asbestos glue used as part of the floor covering. If that is the case, use proper procedures during drilling, cutting, and clean-up to avoid contamination.
Note: Use the HEPA filter-equipped vacuum to remove dust during drilling.
Note:Certain rack installations require that a ground isolation plate be installed between the rack base and the floor. This requirement is identified in the Installation Specification Package.
Caution:
Be very careful when moving the equipment rack. Until the equipment rack is installed and secured in place, the fully loaded rack is very unstable.
This task requires three people, two to maneuver the equipment rack and one to remove the casters.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 5
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
Figure 4-4. Typical Dolly Assembly
Figure 4-5. Typical Caster Assembly on the NA Rack Package
192
Clevis Pins
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
REMOVING THE DOLLY ASSEMBLY FROM THE NA RACK AND ETSI RACK PACKAGES
STEP 1: Position the CoreDirector CI NA Rack or ETSI Rack next to the installation location.
STEP 2: Remove the casters as follows:
a. Loosen one set of caster bolts.b. Carefully tilt the rack sideways away from the loosened casters, and finish removing the
loosened caster assembly from the bottom of the rack.c. Lower the rack to the floor.d. Loosen the remaining set of caster bolts.e. Carefully tilt the rack sideways away from the loosened casters, and finish removing the
second caster assembly from the bottom of the rack.
REMOVING THE CASTERS FROM THE NA RACK PACKAGE
Removing the Casters from the ETSI Rack Package on page 4-9 provides the procedure to remove castersfrom the ETSI Rack Package.
This task requires three people, two to support the rack and one to remove the casters.
To remove the casters from the NA Rack Package, the following steps are performed.
STEP 1: Position the rack next to the installation location.
STEP 2: Remove the front casters as follows:
a. Place a support block under each front corner of the rack.
b. Tilt the rack backward just enough to take the system weight off the front casters.c. On each side of the caster assembly, remove the front clevis pins (Figure 4-6).d. Slide the front caster subassembly out of the main caster brackets.e. Carefully lower the front of the rack to rest on the support blocks.
STEP 3: Remove the rear casters as follows:
a. Place a support block under each rear corner of the rack.
b. Tilt the rack forward just enough to take the weight off the back casters.c. On each side of the caster assembly, remove the rear clevis pins (Figure 4-6).d. Slide the rear caster subassembly out of the main caster brackets.e. Carefully lower the back of the rack to rest on the support blocks.
Caution:
Be very careful when moving the equipment rack. Until the equipment rack is installed and secured in place, the fully loaded rack is very unstable.
This task requires three people, two to maneuver the equipment rack and one to remove the casters.
Note: Be very careful when moving the CoreDirector CI rack. Until it is installed and secured in place, the fully loaded rack is very unstable.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 7
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
Figure 4-6. Caster Assembly on the NA Rack Package
STEP 4: Remove the main caster brackets as follows:
a. Remove the bolts holding the main caster brackets to the bottom of the CoreDirector CI rack (Figure 4-7).
b. Lift the main caster brackets out of the rack.
Figure 4-7. Bolt on Center Caster Bracket (NA Rack Package)
STEP 5: Tilt the rack backward just enough to take the system weight off the front support blocks.
STEP 6: Remove the front support blocks and lower the front of the rack to the floor.
192
Clevis Pins
Bolt 193
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 8 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
STEP 7: Tilt the rack forward just enough to take the system weight off the rear support blocks.
STEP 8: Remove the support blocks and lower the rear of the rack to the floor.
REMOVING THE CASTERS FROM THE ETSI RACK PACKAGE
Removing the Casters from the NA Rack Package on page 4-7 provides the procedure to remove thecasters from the NA Rack Package.
This task requires three people, two to support the rack and one to remove the casters.
To remove the casters from the ETSI Rack Package, the following steps are performed.
STEP 1: Loosen one set of caster bolts (Figure 4-8).
STEP 2: Carefully tilt the rack sideways away from the loosened casters, and finish removing the loosened caster assembly from the bottom of the rack.
STEP 3: Loosen the other set of casters.
STEP 4: Carefully tilt the rack sideways away from the loosened casters, and finish removing the second caster assembly from the bottom of the rack.
Figure 4-8. Caster Bolts on the ETSI Rack Package
Attaching the Rack to the Floor
STEP 1: Move the rack over the anchor holes, being careful to keep any debris out of the holes.
STEP 2: Place a threaded anchor rod through the hole in the rack base and thread it into the anchor body until it is fully engaged in the threads in the bottom cone.
STEP 3: Repeat Step 2 for each remaining anchor hole.
STEP 4: Place two rectangular hold-down plates over the rods, one on each side of the rack.
STEP 5: Place the steel washers removed previously on each rod, and loosely thread on each torque nut assembly.
Note:Certain rack installations require that a ground isolation plate be installed between the rack base and the floor. This requirement is identified in the Installation Specification Package.
Note: Ensure that all washers included in the anchor kit are used in the final hardware assembly.
Bolts
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 9
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
Leveling the RackSTEP 1: Using a plumb bob, align the rack auxiliary frame mounting holes with the center of the overhead
mounting rail slot. Ensure that the rack is plumb to within 1/16 inch (1.52 millimeters) along the length of the rack.
STEP 2: Using a level (and shims if required), ensure that the rack is level to within 1/16 inch (1.52 millimeters) for any two adjacent corners.
STEP 3: Tighten the four torque nuts until the top flange of the torque nut shears off. At this point, the holding nut is correctly torqued to the manufacturer specifications.
The installation process continues with the next section, Securing the Upper Portion of the Rack.
SECURING THE UPPER PORTION OF THE RACKIf the installation specification requires overhead bracing of the rack, the auxiliary framing bars are attachedas described in this section.
STEP 1: Preassemble each auxiliary framing bar for placement. Refer to Figure 4-9.
Figure 4-9. Auxiliary Framing Bar Assembly
STEP 2: Install the first framing bar assembly as follows:
a. Position the framing bar assembly over the top of the rack. Refer to Figure 4-10 for a top view of the NA rack or to Figure 4-11 for a top view of the ETSI rack.
b. Hand-tighten the installation hardware to secure the auxiliary frame.c. Place the threaded rod with clamps on the auxiliary frame.d. Hand-tighten the hardware so that the threaded rod is aligned with the mounted nut on the
equipment rack.e. Thread the rod to the equipment rack until it is tight.
Note:
Do not proceed to Step 3 until the CoreDirector CI rack is aligned with other equipment racks in the lineup. The torque nut assembly nuts should only be hand-tightened while this alignment is performed.After final adjustment and leveling of all CoreDirector CI racks in the installation, the mounting bolts can be fully tightened to torque specifications. Be very careful when making the final adjustments to the rack alignment. Until it is completely secured in place, the fully loaded rack is very unstable.
Note: All threaded rods must be insulated with sheet fiber to ensure that any fiber or other cabling is protected from abrasion.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 10 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
Figure 4-10. Top View of the CoreDirector CI NA Rack
Figure 4-11. Top View of the CoreDirector CI ETSI Rack
7.75 in.(19.68 cm)
3.84 in.(9.75 cm)
9.44 in.(23.98 cm)
3 in.3 in.
(7.62 cm) (7.62 cm)
Front of Bay
Rear of Bay
181
7.13 in.(18.11 cm)
Front of Rack
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 11
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
STEP 3: Connect the framing bar hardware to the overhead or rear support.
STEP 4: Repeat Step 2 and Step 3 for the second framing bar assembly.
STEP 5: Tighten all mounting hardware to the proper torque specification. Refer to Table 4-1 for details.
THIS CONCLUDES THE PROCEDURE--STOP--
Table 4-1. Bolt Grade and Torque Specification
SAE Grade Number 1 or 2 5 8 Special Alloy
Capscrew Diam. (in.) & Min. Tensile
Strength (psi)
To 1/2-69,000To 3/4-84,000To 1-80,000
To 3/4-120,0003/4 to 1-115,000 To 1-150,000 To 1-185,000
Bolt Size and Thread Pitch
Torque for plated bolts with clean, dry threads
1/4-20 6 foot-pounds8.13 newton-meters
10 foot-pounds13.56 newton-meters
12 foot-pounds12.27 newton-meters
14 foot-pounds18.98 newton-meters
-28 7 foot-pounds9.49 newton-meters
12 foot-pounds12.27 newton-meters
15 foot-pounds20.34 newton-meters
17 foot-pounds23.05 newton-meters
5/16-18 13 foot-pounds17.63 newton-meters
20 foot-pounds27.12 newton-meters
24 foot-pounds32.54 newton-meters
29 foot-pounds39.32 newton-meters
-24 14 foot-pounds18.98 newton-meters
22 foot-pounds29.83 newton-meters
27 foot-pounds36.61 newton-meters
35 foot-pounds47.45 newton-meters
3/8-16 23 foot-pounds31.18 newton-meters
36 foot-pounds48.81 newton-meters
44 foot-pounds58.66 newton-meters
58 foot-pounds78.64 newton-meters
-24 26 foot-pounds35.25 newton-meters
40 foot-pounds54.23 newton-meters
48 foot-pounds65.08 newton-meters
69 foot-pounds93.55 newton-meters
7/16-14 37 foot-pounds50.17 newton-meters
52 foot-pounds70.50 newton-meters
63 foot-pounds85.42 newton-meters
98 foot-pounds132.87 newton-meters
-20 41 foot-pounds55.59 newton-meters
57 foot-pounds77.28 newton-meters
70 foot-pounds94.91 newton-meters
110 foot-pounds149.14 newton-meters
1/2-13 57 foot-pounds77.28 newton-meters
80 foot-pounds108.47 newton-meters
98 foot-pounds132.87 newton-meters
145 foot-pounds196.59 newton-metes
-20 64 foot-pounds86.77 newton-meters
90 foot-pounds122.02 newton-meters
110 foot-pounds149.14 newton-meters
160 foot-pounds216.93 newton-meters
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 12 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
AC OUTLETSIf AC outlets will be installed at the bottom of the NA Rack Package, the AC outlets are installed after therack is bolted to the floor and before the bottom filler panel is attached to the rack.
9/16-12 82 foot-pounds111.18 newton-meters
120 foot-pounds162.70 newton-meters
145 foot-pounds196.59 newton-metes
200 foot-pounds271.16 newton-meters
-18 91 foot-pounds123.38 newton-meters
135 foot-pounds183.04 newton-meters
165 foot-pounds223.71 newton-meters
220 foot-pounds298-28 newton-meters
5/8-11 111 foot-pounds150.49 newton-meters
165 foot-pounds223.71 newton-meters
210 foot-pounds284.72 newton-meters
289 foot-pounds391.83 newton-meters
-18 128 foot-pounds173.54 newton-meters
200 foot-pounds271.16 newton-meters
245 foot-pounds332.18 newton-meters
310 foot-pounds420.30 newton-meters
3/4-10 200 foot-pounds271.16 newton-meters
285 foot-pounds386.41 newton-meters
335 foot-pounds454.20 newton-meters
490 foot-pounds664.35 newton-meters
-16 223 foot-pounds302.35 newton-meters
315 foot-pounds427.08 newton-meters
370 foot-pounds501.65 newton-meters
530 foot-pounds718.58 newton-meters
7/8-9 315 foot-pounds427.08 newton-meters
430 foot-pounds583.00 newton-meters
500 foot-pounds677.91 newton-meters
760 foot-pounds1030.42 newton-meters
-14 340 foot-pounds460.98 newton-meters
470 foot-pounds637.23 newton-meters
760 foot-pounds1,030.42 newton-meters
800 foot-pounds1,084.65 newton-meters
1-8 400 foot-pounds542.33 newton-meters
650 foot-pounds881.28 newton-meters
760 foot-pounds1,030.42 newton-meters
1130 foot-pounds1532.07 newton-meters
-14 460 foot-pounds623.68 newton-meters
710 foot-pounds962.63 newton-meters
835 foot-pounds1,132.11 newton-meters
1210 foot-pounds1640.54 newton-meters
Table 4-1. Bolt Grade and Torque Specification (Continued)
SAE Grade Number 1 or 2 5 8 Special Alloy
Capscrew Diam. (in.) & Min. Tensile
Strength (psi)
To 1/2-69,000To 3/4-84,000To 1-80,000
To 3/4-120,0003/4 to 1-115,000 To 1-150,000 To 1-185,000
Bolt Size and Thread Pitch
Torque for plated bolts with clean, dry threads
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 13
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
INSTALLING THE RACK FRONT FILLER PANEL (NA RACK PACKAGE AND ETSI RACK PACKAGE)After the rack has been secured to the floor and to the overhead bracing, the rack front filler panel assemblyis installed. This assembly consists of a filler panel that attaches to the equipment rack and a cover thatattaches to the filler panel using quarter-turn fasteners (Figure 4-12 and Figure 4-13).
To install the front filler panel assembly, the following steps are performed.
STEP 1: Remove the fiber duct brackets from the lower left side of the rack.
STEP 2: Install the filler panel as follows:
a. Note the U-shaped slots on the right side of the filler panel. Set these slots over the right rack mounting screws and hold the panel against both of the rack uprights.
b. Insert the mounting screws along the left side of the filler panel.c. Tighten all mounting screws to secure the rack filler panel to the rack.
STEP 3: Install the filler panel cover as follows:
a. Hold the cover against the rack filler panel with the quarter-turn fasteners on the cover aligned with the standoffs on the panel.
b. Insert and tighten the fasteners to secure the cover to the panel.STEP 4: Reinstall the fiber duct brackets on the left rack upright.
Figure 4-12. Lower Front Rack Filler Panel (NA Rack Package)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 14 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Concrete Floor4
Figure 4-13. Lower Front Rack Filler Panel (ETSI Rack Package)
THIS CONCLUDES THE PROCEDURE--STOP--
INSTALLING THE RACK REAR COVER PANEL
To install the rear cover panel, the following steps are performed.
STEP 1: Align the panel with the frame standoffs on the rear of the rack (Figure 4-14).
STEP 2: Insert and tighten the quarter-turn fasteners to secure the panel to the rack.
Note: The rear cover panel is installed only on the CoreDirector CI NA Rack Package. The ETSI Rack Package does not include this panel.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 4 - 15
Ciena® Confidential and Proprietary
Installing the Rack on a Concrete Floor CoreDirector CI Switch4
Figure 4-14. Rear Rack Cover Panel (NA Rack Package)
THIS CONCLUDES THE PROCEDURE--STOP--
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
4- 16 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
CHAPTER 5INSTALLING THE RACK ON A RAISED FLOOR
OVERVIEWThe CoreDirector CI Switch NA Rack Package or ETSI Rack Package is shipped preinstalled in a standardequipment rack. The rack can be installed onto either a concrete floor or a raised floor. This chapter providesinstructions for installing the rack on a raised floor and for installing the auxiliary top bracing. Chapter 4,Installing the Rack on a Concrete Floor, provides instructions for installing the rack on a concrete floor andfor installing the auxiliary top bracing.
The flowchart in Figure 5-1 summarizes the steps to attach the CoreDirector CI rack to a raised floor.
Figure 5-1. Summary of Steps for Attaching the Rack to a Raised Floor
Begin theinstallation.
Install concreteanchoring hardware.
Move the rack intoplace and remove the
casters.
Bolt the rack to the floor(hand-tight only).
Level the rack.See Note 1.
NOTES:1. For multiple racks being installed at the same time, complete theinstallation process to this point for all racks before continuing withinstallation of auxiliary framing.2. In a raised floor installation, complete routing power and groundcables up the back of the rack before attaching the rear cover panel.
Pre-assemble theauxiliary framing bars.
Bolt the auxiliaryframing bars to the top
of the rack.
Tighten and torque all floorattachment hardware and
auxiliary framing hardware tomanufacturer's specifications.
Attach the front andrear rack cover panels.
See Note 2.
Stop.Installing the rack is
finished.
Determine seismicrequirements for
anchoring.
Mark and prepare thefloor tiles.
Is anchoring to the concretesubfloor required?
Yes
No
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 1
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
REQUIRED TOOLS AND EQUIPMENTThis procedure requires the following tools and equipment:
! One or more screwdrivers of suitable size to accommodate No. 8-32 and No. 10-32 Phillipsscrews
! Torque driver set capable of torquing No. 8-32 and No. 10-32 Phillips screws to 18 inch-pounds(2.04 meter-newtons) and 32 inch-pounds (3.62 meter-newtons), respectively
! Wrench or driver set capable of removing 15/16 inch caster shipping bolts
! Level and plumb bob
! Drill or saw
! Vacuum cleaner equipped with a High Efficiency Particulate Arrester (HEPA) filter
! Seismic bracing materials as specified in the Installation Specification
! For anchoring the rack to the concrete subfloor, self-torquing expansion anchor kit equivalent toone of the following kits:
• Newton Instrument Co. Part Number 4110010
• Hendry Telephone Products Part Number 02100-13
PREREQUISITES! The equipment rack must be completely unpacked in accordance with Chapter 2, Unpacking the
Rack.
! The equipment rack must be inspected in accordance with Chapter 3, Inspecting for Damage.
SECURING THE RACK TO A RAISED FLOOR
This procedure consists of the following tasks:
! Marking and preparing the floor; installing seismic bracing as required (below)
! Moving the rack into place and removing the casters (page 5-7)
! Attaching the rack to the floor (page 5-10)
! Leveling the rack (page 5-11).
Preparing the Raised Floor Surface and Concrete SubfloorSite requirements may specify that a system installed on a raised floor must also be anchored to theconcrete subfloor. Alternatively, site requirements may prohibit drilling into the concrete subfloor. TheInstallation Specification provides detailed information about the subfloor anchoring requirements.
To prepare the raised floor for installing the rack, the following steps are performed.
STEP 1: Referring to the Installation Specification Package and Figure 5-2 and Figure 5-3 as guides, locate the exact installation position for the CoreDirector CI rack.
STEP 2: Using the floor mounting template provided with the system, determine the locations of the four
Caution: Be very careful when moving the rack around the installation area. Until the rack is installed and secured in place, the fully loaded rack is very unstable.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
anchor bolts and any cutouts needed to route power, ground, and fiber cable from under the raised floor. Refer to Figure 5-2 (NA Rack Package) or Figure 5-3 (ETSI Rack Package) and to the Installation Specification for dimensions and clearance distances. Mark all locations on the tiles.
Figure 5-2. Floor Mounting Template - NA Rack Package
Caution:
Contamination Risk
Some sites may have asbestos floor tile or asbestos glue used as part of the floor covering. If that is the case, use proper procedures during drilling, cutting, and cleanup to avoid contamination to personnel and equipment.
198
3.95 in.10.03 cm
Fiber TroughCutout (2x)
6.41 in.16.28 cm
18.50 in.46.99 cm
17.53 in.44.53 cm
1.63 in.4.14 cm
2.50 in.6.35 cm
25.88 in.65.74 cm
2.50 in.6.35 cm
DCCutout
(2x)
Diameter
23.60 in.59.94 cm
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 3
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
Figure 5-3. Floor Mounting Template - ETSI Rack Package
STEP 3: If possible, remove the marked floor tiles and place them in an appropriate location for drilling and cutting.
Note:If drilling and sawing must occur in place, take precautions to cover all cables and equipment that will be affected by shavings, and notify the site technician to disarm the Halon detectors if required.
Front Edge of Cabinet NOTE: All dimensions arein millimeters.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
STEP 4: Cut or drill holes as needed at each marked location on the floor tiles.
STEP 5: Remove burrs from all holes.
STEP 6: Install protective edging around all holes in floor tiles through which power, ground, or fiber cables will pass.
STEP 7: Set the floor tiles back in place if they were moved.
STEP 8: Install the anchor bolts in the concrete subfloor as follows:
a. Using the holes drilled in the floor tiles, identify the locations of the four anchor bolts on the concrete subfloor and mark the floor.
b. Move the floor tiles aside.
c. Drill a hole at each marked location in the concrete to accommodate the expansion anchors.
d. Use the HEPA filter-equipped vacuum and a blow bulb to remove any dust or dirt from the drilled holes.
e. Install anchors in the four holes and set the anchors as directed in the manufacturer specifications.
f. Replace the floor tiles.
Installing Additional BracingAdditional bracing may be required to meet local seismic safety requirements. The Installation Specificationprovides information about seismic requirements. The information that follows provides guidelines forinstallations in different seismic zones.
SEISMIC ZONES 0 - 2AIf additional bracing is required under the floor, the user cuts U-channel bracing to length, ensuring thatthere are no sharp edges on the ends.
The following guidelines are provided to fasten network and unequal flange duct framework to a raised floor.
! Place a 1-5/8 x 1-5/8 U-channel under the stringers with the continuous slot facing down.
! To prevent the U-channel from spreading when it is compressed, use clips covering the free endsof the U-channel through which the threaded rod goes.
! Use end caps on the U-channel to prevent injury.
! Use hold-down plates engineered for that frame.
Note: Use the HEPA filter-equipped vacuum to remove dust during drilling or sawing.
Note: Ensure there is adequate clearance for cables and fiber to pass through the holes in the floor tile without chafing.
Note:If the system rack will be anchored to the concrete subfloor, proceed to Step 8; otherwise, proceed to the steps under “Removing the Casters from the NA Rack Package” on page 7 or “Removing the Casters from the ETSI Rack Package” on page 9.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 5
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
! Use a threaded rod, nut, washer, insulating bushing, and hold-down washer in the base of theframe.
! Use a clip, washer, lock washer, and nut on the bottom of the U-channel.
! Ensure that the U-channel does not extend more than 4 inches (10.2 centimeters) past the edgeof the stringers; otherwise, the U-channel will block access under the floor.
! Torque the nut to no more than 30 foot-pounds (40.7 meter-newtons). (Refer to the manufacturerspecifications.) Over-tightening may cause the tile to become deformed and be uneven with thesurrounding tiles.
! U-channel bracing must be aligned so that all mounting holes in the floor tiles are directly abovethe lines of the bracing. This requires that the U-channel be mounted perpendicularly to the faceof the CoreDirector CI rack, extending 2 inches (5.1 centimeters) beyond the rack front and rearraised floor cross-member supports that are outside the footprint of the rack.
SEISMIC ZONES 2B - 4In seismic zones 2B and higher, a U-channel is not used. Instead, the cabinet is anchored at all four cornersusing threaded rods that run down to seismic anchors with coupling nuts from the concrete floor.
The threaded rods must not be over-tightened. Over-tightening may cause the floor tile to become deformedand be uneven with the surrounding tiles.
Removing the CastersThe CoreDirector CI NA Rack and ETSI Rack can be shipped on a Dolly Assembly (Figure 5-4) or on aCaster Assembly (Figure 5-5). Determine if the CoreDirector CI NA Rack and ETSI Rack is on a DollyAssembly or a Caster Assembly and use the following procedures as appropriate to remove rack the fromthe Dolly Assembly or Caster Assembly:
! “Removing the Dolly Assembly from the NA Rack and ETSI Rack Packages” on page 7
! “Removing the Casters from the NA Rack Package” on page 7
! “Removing the Casters from the ETSI Rack Package” on page 9
Figure 5-4. Typical Dolly Assembly
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
Figure 5-5. Typical Caster Assembly on the NA Rack Package
REMOVING THE DOLLY ASSEMBLY FROM THE NA RACK AND ETSI RACK PACKAGES
STEP 1: Position the CoreDirector CI NA Rack or ETSI Rack next to the installation location.
STEP 2: Remove the casters as follows:
a. Loosen one set of caster bolts.
b. Carefully tilt the rack sideways away from the loosened casters, and finish removing the loosened caster assembly from the bottom of the rack.
c. Lower the rack to the floor.
d. Loosen the remaining set of caster bolts.
Carefully tilt the rack sideways away from the loosened casters, and finish removing the second casterassembly from the bottom of the rack.
REMOVING THE CASTERS FROM THE NA RACK PACKAGE
Removing the Casters from the ETSI Rack Package on page 5-9 provides the procedure to remove thecasters from the ETSI Rack Package.
This procedure requires three people, two to support the rack and one to remove the casters.
To remove the casters from the NA Rack Package, the following steps are performed.
Caution:
Be very careful when moving the CoreDirector CI rack. Until the CoreDirector CI rack is installed and secured in place, the fully loaded rack is very unstable.
This task requires three people, two to maneuver the CoreDirector CI rack and one to remove the Dolly Assemblies.
192
Clevis Pins
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 7
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
STEP 1: Position the rack next to the installation location.
STEP 2: Remove the front casters as follows:
a. Place a support block under each front corner of the rack.
b. Tilt the rack backward just enough to take the system weight off the front casters.
c. On each side of the caster assembly, remove the front clevis pins (Figure 5-6).
d. Slide the front caster subassembly out of the main caster brackets.
e. Carefully lower the front of the rack to rest on the support blocks.
STEP 3: Remove the rear casters as follows:
a. Place a support block under each rear corner of the rack.
b. Tilt the rack forward just enough to take the weight off the back casters.
c. On each side of the caster assembly, remove the rear clevis pins (Figure 5-6).
d. Slide the rear caster subassembly out of the main caster brackets.
e. Carefully lower the back of the rack to rest on the support blocks.
Figure 5-6. Caster Assembly on the NA Rack Package
STEP 4: Remove the main caster brackets as follows:
a. Remove the bolts holding the main caster brackets to the bottom of the CoreDirector CI rack (Figure 5-7).
b. Lift the main caster brackets out of the rack.
STEP 5: Tilt the rack backward just enough to take the system weight off the front support blocks.
STEP 6: Remove the front support blocks and lower the front of the rack to the floor.
STEP 7: Tilt the rack forward just enough to take the system weight off the rear support blocks.
STEP 8: Remove the support blocks and lower the rear of the rack to the floor.
192
Clevis Pins
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 8 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
Figure 5-7. Bolt on Center Caster Bracket (NA Rack Package)
REMOVING THE CASTERS FROM THE ETSI RACK PACKAGE
Removing the Casters from the NA Rack Package on page 5-7 provides the procedure to remove thecasters from the NA Rack Package.
This task requires three people, two to support the rack and one to remove the casters.
To remove the casters from the ETSI Rack Package, the following steps are performed.
STEP 1: Loosen one set of caster bolts (Figure 5-8).
STEP 2: Carefully tilt the rack sideways away from the loosened casters, and finish removing the loosened caster assembly from the bottom of the rack.
STEP 3: Loosen the other set of caster bolts.
STEP 4: Carefully tilt the rack sideways away from the loosened casters, and finish removing the second caster assembly from the bottom of the rack.
Figure 5-8. Caster Bolts on the ETSI Rack Package
Bolt 193
Bolts
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 9
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
Attaching the Rack to the Raised Floor
STEP 1: Move the rack over the anchor holes, being careful to keep any debris out of the holes.
STEP 2: Place the U-channel bracing under the rack so that the open side is facing down.
STEP 3: Assemble the anchoring hardware as follows (Figure 5-9):
a. Place a threaded rod through one hole in the rack base and the U-channel brace and thread it into one anchor body until it is fully engaged.
b. Tighten the threaded rod to the floor using the proper buildup of hardware identified in the Installation Specification.
c. Bolt the anchoring hardware assembly hand-tight through each of the four mounting holes.
Figure 5-9. Subfloor Bracing Assembly
STEP 4: Secure the rack to the floor tiles using the supplied hardware.
Note:Certain rack installations require that a ground isolation plate be installed between the rack base and the floor. This requirement is identified in the Installation Specification Package.
Note:
Ensure that all washers included in the anchor kit are used in the final hardware assembly.Do not proceed to Step 4 until the CoreDirector CI rack is aligned with other equipment racks in the lineup. The U-channel bracing mounting bolts should be only hand-tightened while this alignment is performed.After final adjustment and leveling of all CoreDirector CI racks in the installation, the mounting bolts can be fully tightened to torque specifications. Be very careful when making the final adjustments to the rack alignment. Until it is completely secured in place, the fully loaded rack is very unstable.
Threaded Rod
U-channel
Flat Washer
Anchor
Lock WasherNut
Raised Floor Tile
U-channel Clip
Placed InsideBay
230006
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 10 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
Leveling the RackSTEP 1: Using a plumb bob, align the rack auxiliary frame mounting holes with the center of the overhead
mounting rail slot. Ensure that the rack is plumb to within 1/16 inch (1.52 millimeters) along the length of the rack.
STEP 2: Using a level (and shims if required), ensure that the rack is level to within 1/16 inch (1.52 millimeters) for any two adjacent corners.
The installation process continues with the next section, Securing the Upper Portion of the Rack.
SECURING THE UPPER PORTION OF THE RACKIf the installation specification requires overhead bracing of the rack, auxiliary framing bars are attached asdescribed in this section.
To secure the upper portion of the CoreDirector CI rack using auxiliary framing, the following steps areperformed.
STEP 1: Preassemble each auxiliary framing bar for placement. Refer to Figure 5-10.
Figure 5-10. Auxiliary Framing Bar Assembly
STEP 2: Install the first framing bar assembly as follows:
a. Position one framing bar assembly over the top of the rack. Refer to Figure 5-11 for a top view of the NA rack or to Figure 5-12 for a top view of the ETSI rack.
b. Hand-tighten the installation hardware to secure the auxiliary frame.
c. Place the threaded rod with clamps on the auxiliary frame.
d. Hand-tighten the hardware so that the threaded rod is aligned with the mounted nut on the equipment rack.
e. Thread the rod to the equipment rack until it is hand-tight.
Note: All threaded rods must be insulated with sheet fiber to ensure that any fiber or cabling is protected from abrasion.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 11
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
Figure 5-11. Top View of the CoreDirector CI NA Rack
Figure 5-12. Top View of the CoreDirector CI ETSI Rack
STEP 3: Connect the framing bar hardware to the overhead or rear support.
STEP 4: Repeat Step 2 and Step 3 for the second framing bar assembly.
STEP 5: Tighten all mounting hardware to the proper torque specification. Refer to Table 5-1 for details.
7.75 in.(19.68 cm)
3.84 in.(9.75 cm)
9.44 in.(23.98 cm)
3 in.3 in.
(7.62 cm) (7.62 cm)
Front of Bay
Rear of Bay
181a
7.13 in.(18.11 cm)
Front of Rack
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 12 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
Table 5-1. Bolt Grade and Torque Specification
SAE Grade Number 1 or 2 5 8 Special Alloy
Capscrew Diam. (in.) & Min. Tensile
Strength (psi)
To 1/2-69,000To 3/4-84,000To 1-80,000
To 3/4-120,0003/4 to 1-115,000 To 1-150,000 To 1-185,000
Bolt Size and Thread Pitch
Torque for plated bolts with clean, dry threads
1/4-20 6 foot-pounds8.13 newton-meters
10 foot-pounds13.56 newton-meters
12 foot-pounds12.27 newton-meters
14 foot-pounds18.98 newton-meters
-28 7 foot-pounds9.49 newton-meters
12 foot-pounds12.27 newton-meters
15 foot-pounds20.34 newton-meters
17 foot-pounds23.05 newton-meters
5/16-18 13 foot-pounds17.63 newton-meters
20 foot-pounds27.12 newton-meters
24 foot-pounds32.54 newton-meters
29 foot-pounds39.32 newton-meters
-24 14 foot-pounds18.98 newton-meters
22 foot-pounds29.83 newton-meters
27 foot-pounds36.61 newton-meters
35 foot-pounds47.45 newton-meters
3/8-16 23 foot-pounds31.18 newton-meters
36 foot-pounds48.81 newton-meters
44 foot-pounds58.66 newton-meters
58 foot-pounds78.64 newton-meters
-24 26 foot-pounds35.25 newton-meters
40 foot-pounds54.23 newton-meters
48 foot-pounds65.08 newton-meters
69 foot-pounds93.55 newton-meters
7/16-14 37 foot-pounds50.17 newton-meters
52 foot-pounds70.50 newton-meters
63 foot-pounds85.42 newton-meters
98 foot-pounds132.87 newton-meters
-20 41 foot-pounds55.59 newton-meters
57 foot-pounds77.28 newton-meters
70 foot-pounds94.91 newton-meters
110 foot-pounds149.14 newton-meters
1/2-13 57 foot-pounds77.28 newton-meters
80 foot-pounds108.47 newton-meters
98 foot-pounds132.87 newton-meters
145 foot-pounds196.59 newton-metes
-20 64 foot-pounds86.77 newton-meters
90 foot-pounds122.02 newton-meters
110 foot-pounds149.14 newton-meters
160 foot-pounds216.93 newton-meters
9/16-12 82 foot-pounds111.18 newton-meters
120 foot-pounds162.70 newton-meters
145 foot-pounds196.59 newton-metes
200 foot-pounds271.16 newton-meters
-18 91 foot-pounds123.38 newton-meters
135 foot-pounds183.04 newton-meters
165 foot-pounds223.71 newton-meters
220 foot-pounds298-28 newton-meters
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 13
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
THIS CONCLUDES THE PROCEDURE--STOP--
AC OUTLETSIf AC outlets will be installed at the bottom of the NA Rack Package, the AC outlets are installed after therack is bolted to the floor and before the bottom filler panel is attached to the rack.
5/8-11 111 foot-pounds150.49 newton-meters
165 foot-pounds223.71 newton-meters
210 foot-pounds284.72 newton-meters
289 foot-pounds391.83 newton-meters
-18 128 foot-pounds173.54 newton-meters
200 foot-pounds271.16 newton-meters
245 foot-pounds332.18 newton-meters
310 foot-pounds420.30 newton-meters
3/4-10 200 foot-pounds271.16 newton-meters
285 foot-pounds386.41 newton-meters
335 foot-pounds454.20 newton-meters
490 foot-pounds664.35 newton-meters
-16 223 foot-pounds302.35 newton-meters
315 foot-pounds427.08 newton-meters
370 foot-pounds501.65 newton-meters
530 foot-pounds718.58 newton-meters
7/8-9 315 foot-pounds427.08 newton-meters
430 foot-pounds583.00 newton-meters
500 foot-pounds677.91 newton-meters
760 foot-pounds1030.42 newton-meters
-14 340 foot-pounds460.98 newton-meters
470 foot-pounds637.23 newton-meters
760 foot-pounds1,030.42 newton-meters
800 foot-pounds1,084.65 newton-meters
1-8 400 foot-pounds542.33 newton-meters
650 foot-pounds881.28 newton-meters
760 foot-pounds1,030.42 newton-meters
1130 foot-pounds1532.07 newton-meters
-14 460 foot-pounds623.68 newton-meters
710 foot-pounds962.63 newton-meters
835 foot-pounds1,132.11 newton-meters
1210 foot-pounds1640.54 newton-meters
Table 5-1. Bolt Grade and Torque Specification (Continued)
SAE Grade Number 1 or 2 5 8 Special Alloy
Capscrew Diam. (in.) & Min. Tensile
Strength (psi)
To 1/2-69,000To 3/4-84,000To 1-80,000
To 3/4-120,0003/4 to 1-115,000 To 1-150,000 To 1-185,000
Bolt Size and Thread Pitch
Torque for plated bolts with clean, dry threads
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 14 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Installing the Rack on a Raised Floor5
INSTALLING THE RACK FRONT FILLER PANEL (NA RACK PACKAGE AND ETSI RACK PACKAGE)After the rack has been secured to the floor and to the overhead bracing, the rack front filler panel assemblyis installed. This assembly consists of a filler panel that attaches to the equipment rack and a cover thatattaches to the filler panel using quarter-turn fasteners.
To install the front filler panel assembly, the following steps are performed.
STEP 1: Remove the fiber duct brackets from the lower left side of the rack.
STEP 2: Install the filler panel (Figure 5-13) as follows:
a. Note the U-shaped slots on the right side of the filler panel. Set these slots over the right rack mounting screws and hold the panel against both of the rack uprights.
b. Insert the mounting screws along the left side of the filler panel.
c. Tighten all the mounting screws to secure the rack filler panel to the rack.
STEP 3: Install the filler panel cover as follows:
a. Hold the cover against the rack filler panel with the quarter-turn fasteners on the cover aligned with the standoffs on the panel.
b. Insert and tighten the fasteners to secure the cover to the panel.
Figure 5-13. Lower Front Rack Filler Panel
THIS CONCLUDES THE PROCEDURE--STOP--
197
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 5 - 15
Ciena® Confidential and Proprietary
Installing the Rack on a Raised Floor CoreDirector CI Switch5
INSTALLING THE RACK REAR COVER PANEL (NA RACK PACKAGE ONLY)
To install the rear cover panel, the following steps are performed.
STEP 1: Align the panel with the frame standoffs on the rear of the rack (Figure 5-14).
STEP 2: Insert and tighten the quarter-turn fasteners to secure the panel to the rack.
Figure 5-14. Rear Rack Cover Panel (NA Rack Package)
THIS CONCLUDES THE PROCEDURE--STOP--
Note:
The rear cover panel is installed only on the CoreDirector CI NA Rack Package. The ETSI Rack Package does not include this panel.In a raised floor installation, wait until all power and ground cables have been routed up the back of the rack before installing the rear cover panel.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
5- 16 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Moving the Fiber Management Panel6
CHAPTER 6MOVING THE FIBER MANAGEMENT PANEL
OVERVIEWThe CoreDirector CI NA Rack Package or ETSI Rack Package is shipped with the fiber management panelinstalled above the system chassis. The fiber management panel can be moved to a rack position belowthe switch chassis to accommodate facility fiber that is routed under a raised floor. This is accomplished byswapping the rack positions of the fiber management panel and the large filler panel.
This chapter describes how to move the fiber management panel. The flowchart in Figure 6-1 shows asummary of the steps required to complete the procedure.
Figure 6-1. Summary of Steps for Relocating the Fiber Management Panel
REQUIRED TOOLSThis procedure requires a No. 2 Phillips screwdriver.
PREREQUISITESThe CoreDirector CI rack must be fastened to the floor in its final installed location in accordance withChapter 4, Installing the Rack on a Concrete Floor, or with Chapter 5, Installing the Rack on a Raised Floor.
Start relocating thefiber management
panel.
Remove the coverfrom the largefront rack filler
panel.
Remove the largefront rack filler
panel.
Remove the coverfrom the fibermanagement
panel.
Remove the fibermanagement
panel.
Attach the fibermanagement
panel in its newlocation.
Attach the cover tothe fiber
managementpanel.
Will BITS, Ethernet,or fiber cables
be routedat this time?
No
Route Ethernetcables (Chapter 9),
BITS cables(Chapter 10), or fibercables (Chapter 11).
Yes
Stop.Relocating the fiber
management panel isfinished.
Attach the filler panelwhere the fiber
management panel waspreviously attached.
Attach the cover tothe filler panel.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 6 - 1
Ciena® Confidential and Proprietary
Moving the Fiber Management Panel CoreDirector CI Switch6
MOVING THE FIBER MANAGEMENT PANELTo relocate the fiber management panel, the following steps are performed.
STEP 1: Remove the fiber duct brackets next to the fiber management panel and the lower rack filler panel. Set the brackets and screws in a safe place.
STEP 2: Loosen the quarter-turn fasteners on the cover of the large rack filler panel and remove the cover.
STEP 3: Remove the large rack filler panel as follows:
a. Loosen the screws along the right side of the filler panel and remove the screws from the left side (Figure 6-2).
b. Remove the panel from the rack and set it aside.
Figure 6-2. Mounting Screws for the Rack Filler Panel
STEP 4: Loosen the quarter-turn fasteners on the cover of the fiber management panel and lift the cover off (Figure 6-3).
Figure 6-3. Cover and Fasteners on the Fiber Management Panel
MountingScrews
MountingScrews
BDFB POWER-48V A -48V B
SPARE FUSES INSIDE COVER
FastenersFastener
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
6- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Moving the Fiber Management Panel6
STEP 5: Remove the fiber management panel from its installed position as follows (Figure 6-4):
a. Loosen the screws along the right side of the fiber management panel.
b. Remove the screws from the left side.
c. Remove the fiber management panel from the rack.
Figure 6-4. Mounting Screws for the Fiber Management Panel
STEP 6: Reattach the fiber management panel to its new position as follows:
a. Note the U-shaped slots on the right side of the fiber management panel. Set these slots over the right rack mounting screws and hold the panel against both of the rack uprights.
b. Insert the mounting screws along the left side of the fiber management panel.
c. Tighten all mounting screws to secure the fiber management panel to the rack.
STEP 7: Reattach the rack filler panel in its new location as follows:
a. Note the U-shaped slots on the right side of the filler panel. Set these slots over the right rack mounting screws and hold the panel against both of the rack uprights.
b. Insert the mounting screws along the left side of the filler panel.
c. Tighten all mounting screws to secure the rack filler panel to the rack.
STEP 8: Reattach the cover to the rack filler panel, and tighten the quarter-turn fasteners.
STEP 9: Reattach the fiber duct brackets that were removed in Step 1.
STEP 10: Reattach the cover to the fiber management panel, and tighten the quarter-turn fasteners.
THIS CONCLUDES THE PROCEDURE--STOP--
BDFB POWER-48V A -48V B
SPARE FUSES INSIDE COVER
MountingScrews
MountingScrews
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 6 - 3
Ciena® Confidential and Proprietary
Moving the Fiber Management Panel CoreDirector CI Switch6
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
6- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Power Cables7
CHAPTER 7ROUTING AND CONNECTING POWER CABLES
OVERVIEWThis chapter describes how to prepare the -48 VDC power cables for the CoreDirector CI Switch, route thecables from the BDFB to the PDU, and then connect the cables to the PDU.
The flowchart in Figure 7-1 shows a summary of the steps required to route and connect power cables.
Figure 7-1. Summary of Steps for Connecting Power Cables
PREREQUISITES! The rack must be secured to the floor in its final installed location, in accordance with Chapter 4,
Installing the Rack on a Concrete Floor, or Chapter 5, Installing the Rack on a Raised Floor.
Note:Customer site requirements may differ regarding the connection of ground and power cables by the installation team. Some of the tasks in this section may be restricted to turn-up and test personnel at certain customer sites. Follow the practices indicated in the installation specification for the site.
Begin routingpower cables.
Make sure BDFBcircuit breakers
are OFF.
Route the cablesfrom the facility
BDFBto the rack.
Tag cablesaccording
to the InstallationSpecification.
Verify power(optional).
(See Note 2.)
Stop.Power routing
and connectionis finished.
Route cablesalong
the sides of therack.
Connect the powercables to the PDU
(optional).(See Note 1.)
NOTES:1. Do not connect power cables to the Coredirector CI system at this timeunless the installation practices at this site permit installers to make powerconnections.2. Do not verify power at this time unless the installation practices at thissite permit installers to perform these tasks.
Connect thebattery power
indicator cable.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 7 - 1
Ciena® Confidential and Proprietary
Routing and Connecting Power Cables CoreDirector CI Switch7
! The system chassis ground cable must be properly prepared and routed in accordance withChapter 8, Routing and Connecting Ground Cables.
! Lock washer-style nuts are required for the power connections.
! The power conductor and terminal lug material must be copper.
REQUIRED TOOLS AND EQUIPMENTThis procedure requires the following tools and equipment:
! Stripping tool (suitable for size #6 wire, minimum)
! Crimping tool (suitable for size #6 wire, minimum)
! Torque wrench or torque driver with a 3/8-inch (10-millimeter) socket for torquing power inputand return hardware to 32 inch-pounds (3.62 meter-newtons)
! Utility knife
! Transparent heat-shrink tubing
! Heat gun (suitable for heat-shrink tubing)
! DMM
ROUTING AND CONNECTING THE -48 VDC POWER CABLESThis procedure consists of the following tasks:
! Routing the power cables to the CoreDirector CI rack and preparing the cables for connection(below)
! Connecting the cables (page 7-5) (This task may be reserved for turn-up and test personnel,depending on the specific site installation practices.)
! Verifying the power and return leads (page 7-7) (This task may be reserved for turn-up and testpersonnel, depending on the specific site installation practices.)
Routing the Power Cables
STEP 1: At the BDFB, ensure that the circuit breakers supplying -48 VDC power to the CoreDirector CI PDU are opened and tagged Out of Service.
STEP 2: Tag all power cables in accordance with the Installation Specification Package.
STEP 3: Route four power cables (two -48 VDC load and two returns) from the BDFB to the CoreDirector CI rack.
Note:The -48 VDC power cable size is determined during the site survey. The type, size, and connection point vary with the length of the run and other environmental issues.
Warning:RISK OF PERSONAL INJURY
Negative 48 volts DC is present in the equipment. Contact can cause personal injury. Take appropriate safety precautions.
Note: The system -48 VDC power cables should be run in accordance with office/site cabling plans.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
7- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Power Cables7
STEP 4: Lace the RET A and -48 V A cables together and route the cable bundle along the left rear side of the equipment rack to the PDU. Lace or tie the cables to the protector brackets and the appropriate number of cable standoffs (Figure 7-2 and Figure 7-3).
STEP 5: Lace the RET B and -48 V B cables together and route the cable bundle along the right rear side of the equipment rack to the PDU. Lace or tie the cables to the protector brackets and the appropriate number of cable standoffs (Figure 7-2 and Figure 7-3).
Figure 7-2. Routing Power Cables from Overhead
Note:
The power cable size is determined during the site survey.If necessary, connect a smaller gauge cable to the facility power cable using H-taps.The color of the power cables is determined during the site survey.
Note:
If AC cables are routed from overhead to the outlet boxes at the bottom of the rack, maintain separation between the AC and DC power cables. That is, route the AC cables along the opposite side of cable standoffs from the side where the DC cables are tied.The battery indicator panel cable should be on the same side of the standoffs as the DC power cables.
Ground Cable
Standoff
Power and Return B Cables
Battery IndicatorPanel Cable
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 7 - 3
Ciena® Confidential and Proprietary
Routing and Connecting Power Cables CoreDirector CI Switch7
Figure 7-3. Routing Power Cables from Below a Raised Floor
STEP 6: Attach compression-type terminal lugs to the cables as follows:
a. Cut four 2-inch (5.1-centimeter) lengths of clear 1/2-inch (1.27-centimeter) heat-shrink tubing.
b. Slide a length of heat-shrink tubing over the end of each power cable.
c. Strip and prepare each power cable to accept a compression-type terminal lug (Figure 7-4).
Figure 7-4. Cable with Attached Terminal Lug
d. Crimp a terminal lug onto each power cable.
e. Slide the previously installed heat-shrink tubing over the compression lug of each power cable.
f. Use a heat gun to shrink each sleeve.
THIS CONCLUDES THE PROCEDURE--STOP--
Note: The terminal lugs must be copper.
Note: The heat-shrink tubing must extend over the barrel of the terminal lugs no more than 1/4 inch (0.64 centimeter).
Cable Standoff
Power and Return ACables
PDU Connections
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
7- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Power Cables7
Connecting the Power Cables
STEP 1: At the PDU, position each circuit breaker toggle switch to OFF.
STEP 2: Remove the clear polycarbonate covers installed over the power A and B terminals.
Figure 7-5. Power and Return Connections on the PDU - Overhead Cables
Note:
If the installation practices at this site permit installers to connect power cables, proceed to Step 1 in the next section, Connecting the Power Cables.If the installation practices at this site prohibit installers from connecting power cables, stop here.In some installations, cable connection is performed during turn-up and test. Refer to the CoreDirector Turn-up and Test Manual for additional information.
Note:
Do not perform this task if the installation practices at this site require power cable connection to be performed as part of turn-up and test.Follow all power diversity guidelines in accordance with customer installation practices.Ensure that there are no sharp bends in the -48 VDC power cables. Refer to the manufacturer specifications for an acceptable bend radius for the cable.
Note: Note the power cable tags and refer to Figure 7-5 and Figure 7-6 for correct connection points.
RTN A
-48V A
RTN B
-48VB
Ret
urn
A
Ret
urn
A
#6 Chassis GroundCable to Rack Ground(Provided)
To CO Ground
#6 to #2 AWGRequired forPower Cables
H-Tap toLargerCable asRequired
Rack GroundingArea (Rack Vertical)M6 Screws withLockwashers
Cable Clamp
Battery PowerIndicator Cable
Battery PowerIndicator Cable
Two #10-32 Terminalson 5/8-inch Centers(5X)
Clear Cover(2X)
-48
DC
Loa
d A
-48
DC
Load
B
199a
Rack GroundingArea (Top of Rack)M6 Screws withLockwashers
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 7 - 5
Ciena® Confidential and Proprietary
Routing and Connecting Power Cables CoreDirector CI Switch7
Figure 7-6. Power and Return Connections on the PDU - Subfloor Cables
STEP 3: Remove the battery power indicator cable from the PDU terminals.
STEP 4: On the left side, attach the -48 VDC A and Return A cables as follows (Figure 7-7):
a. Secure the cables using the strain relief clamps.
b. Use a torque wrench or torque driver fitted with a 3/8-inch (10-millimeter) socket to connect the power cable lugs to the PDU VDC terminals marked -48V A and RTN A. Torque the connections to 32 inch-pounds (3.62 meter-newtons).
RTN A
-48V A
RTN B
-48VB
Return A Return A
#6 Chassis GroundCable to Rack Ground(Provided)
#6 to #2 AWGRequired forPower Cables
H-Tap toLargerCable asRequired
Rack GroundingArea (Rack Vertical)M6 Screws withLockwashers
Cable Clamp
Battery PowerIndicator Cable
Battery PowerIndicator Cable
Two #10-32 Terminalson 5/8-inch Centers(5X)
Clear Cover(2X)
-48 DC Load A-48 DCLoad B
199b
Rack GroundingArea (Rack Vertical)M6 Screws withLockwashers
To CO Ground
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
7- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Power Cables7
Figure 7-7. DC Power and Battery Power Indicator Cable Connections
STEP 5: On the right side, attach the -48 VDC B and Return B cables as follows (Figure 7-7):
a. Secure the cables using the strain relief clamps.
b. Use a torque wrench or torque driver fitted with a 3/8-inch (10-millimeter) socket to connect the return cable lugs to the PDU return terminals marked -48 V B and RET B. Torque the connections to 32 inch-pounds (3.62 meter-newtons).
If the power leads will not be verified as part of installation at this site, the user should go to Step 3 on page7-8. If the power leads will be verified as part of the installation at this site, the user should continue with thenext section, Verifying the Power Leads.
THIS CONCLUDES THE PROCEDURE--STOP--
Verifying the Power Leads
STEP 1: Set up the DMM as follows:
a. Turn on the DMM and select the DC voltage setting.
b. Touch the DMM leads together to verify that there is no voltage flowing through the meter.
STEP 2: One by one, test the two pairs of power and return terminals indicated in Table 7-1 as follows:
a. Connect the meter to measure the voltage at each pair of PDU terminals, observing the following correct polarity:
• Red (+) lead connected to the -48V terminal in each case
Note:
Do not perform this task if the installation practices at this site require verification of power leads to be performed as part of turn-up and test.Step 2 requires two people, one person at the site BDFB and the other at the back of the CoreDirector CI rack.
DC Power andReturn Cables
Battery PowerIndicator Cable
Strain ReliefClamp
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 7 - 7
Ciena® Confidential and Proprietary
Routing and Connecting Power Cables CoreDirector CI Switch7
• Black (-) lead connected to the return terminal in each case
For each connected pair, verify that the meter reads 0 VDC.b. Have the second member of the team close the BDFB circuit breaker providing -48 VDC
power to the specified terminal, and check the meter reading again for each pair. The reading must be within the range of -49 VDC to -54 VDC.
c. Record the results in Section E of the data sheet in Appendix A, Inspection Sheets.
STEP 3: On each side, use two additional nuts to connect the battery indicator panel cable to the two terminal posts (one each -48V DC and return) nearest the center of the PDU (Figure 7-8).
Figure 7-8. DC Power and Battery Power Indicator Cable Connections
STEP 4: Reinstall the polycarbonate covers over the power connections on the PDU; insert and tighten the four screws to secure each cover.
THIS CONCLUDES THE PROCEDURE--STOP--
Note: If the correct voltage or polarity is not present, additional troubleshooting must be performed to rectify the problem.
Table 7-1. Terminal Pairs for Power Verification
Red Lead Black Lead-48V A RET A-48V B RET B
DC Power andReturn Cables
Battery PowerIndicator Cable
Strain ReliefClamp
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
7- 8 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Ground Cables8
CHAPTER 8ROUTING AND CONNECTING GROUND CABLES
OVERVIEWThe CoreDirector CI Switch requires the following two ground cables:
! A chassis ground cable from the Power Distribution Unit (PDU) to the equipment rack
! A ground cable from the equipment rack to the facility ground
The system is shipped pre-equipped with a PDU-to-equipment rack ground cable. This chapter describeshow to route and prepare the cable strap used to ground the equipment rack to facility ground.
Figure 8-1 shows a summary of the steps for installing ground cables.
Figure 8-1. Summary of Steps to Route and Connect Ground Cables
REQUIRED TOOLS AND EQUIPMENTThis procedure requires the following tools and equipment:
! Stripping tool (suitable for size #6 wire, minimum)
Note:
Customer site requirements may differ regarding the connection of ground and power cables by the installation team. Some of the tasks in this section may be restricted to turn-up and test personnel at certain customer sites. Follow the practices indicated in the installation specification for the site.
Begin installingthe ground
cable.
Make surecircuit breakers
are OFF.
Route the cableto the rack.
Verify A/B terminalisolation (optional).
(See Note 2.)
Connect the cable tothe system rack
(optional).(See Note 3.)
Verify ground(optional).
(See Note 4.)
Stop.Installation of theground cable is
finished.
NOTES:
1. Refer to the Installation Specification for site-specific information.
2. Do not verify A/B terminal isolation at this time unless the installationpractices at this site permit installers to perform these tests.
3. Do not connect ground cables to the CoreDirector CI system at thistime unless the installation practices at this site permit installers tomake power and ground connections.
4. Do not verify ground at this time unless the installation practices atthis site permit installers to perform these tests.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 8 - 1
Ciena® Confidential and Proprietary
Routing and Connecting Ground Cables CoreDirector CI Switch8
! Crimping tool (suitable for size #6 wire, minimum)
! Compression-type ground terminal lug (suitable for size #6 wire)
! Transparent heat-shrink tubing
! Heat gun suitable for heat-shrink tubing
! Corrosion-preventing compound such as NO-OX
! Digital Multimeter (DMM)
PREREQUISITESThe CoreDirector CI rack must be secured to the floor in its final installed location in accordance withChapter 4, Installing the Rack on a Concrete Floor, or Chapter 5, Installing the Rack on a Raised Floor.
ROUTING AND CONNECTING THE EQUIPMENT RACK GROUND CABLEThis procedure consists of the following tasks:
! Routing the cable to the switch and preparing the cable for connection (page 8-2)
! Verifying A/B terminal isolation (page 8-5) (This task may be reserved for turn-up and testpersonnel, depending on the specific site installation practices.)
! Connecting the ground cable to the system rack (page 8-7) (This task may be reserved for turn-up and test personnel, depending on the specific site installation practices.)
! Verifying ground (page 8-7) (This task may be reserved for turn-up and test personnel,depending on the specific site installation practices.)
Routing the Ground CableGround cables are routed to the CoreDirector CI chassis in the following ways:
! Above the racks of equipment at the site, typically along some type of overhead raceway, to therack
! In a raised floor environment, through subfloor raceways, to the rack
Note:The ground cable must be green with one or more yellow stripes.Lock washer-style nuts are required for the ground connection.
Warning:RISK OF PERSONAL INJURY
Negative 48 volts DC is present in the equipment. Contact can cause personal injury. Take appropriate safety precautions.
Note:The ground cable size (minimum # 6) is determined during the site survey. The type, size, and connection point vary with the length of the run and other environmental issues.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
8- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Ground Cables8
STEP 1: At the BDFB, ensure that the circuit breakers supplying -48 VDC power to the CoreDirector CI PDU are opened and tagged Out of Service.
STEP 2: Using an H-tap, attach one end of the ground cable to the facility ground, either above the equipment racks (Figure 8-2) or underneath the raised floor.
Figure 8-2. Routing the Equipment-to-Facility Ground Cable from Overhead
STEP 3: The CoreDirector CI NA or ETSI rack has ground attachment points on the back of the rack at the top right side (Figure 8-3) and near the bottom of each rack upright. Route the ground cable from the facility ground to the rack ground attachment point in one of the following ways:
! If the facility ground is accessed via an overhead raceway, route the free end of theground cable down to the top right side at the rear of the equipment rack.
! If the facility ground is accessed via a subfloor raceway, route the ground cable up throughthe floor tile to one of the lower ground attachment points on a rack upright.
Warning:RISK OF PERSONAL INJURY
Negative 48 volts DC is present in the equipment. Contact can cause personal injury. Take appropriate safety precautions.
Note: The system ground cable should be run in accordance with office/site cabling plans.
Note: Refer to the Installation Specification Package to determine whether to route the ground cable up the right or left side of the rack.
Facility Ground
H-Tap
Equipment-Rack-to-FacilityGround Cable
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 8 - 3
Ciena® Confidential and Proprietary
Routing and Connecting Ground Cables CoreDirector CI Switch8
Figure 8-3. Location of Upper Ground Cable Attachment Point
STEP 4: Lace or tie the ground cable to the inside of the rear support brackets and cable standoffs as needed (Figure 8-4).
Figure 8-4. Lower Rack Cable Standoffs
Note: Ensure that there are no sharp bends in the ground cable. Refer to the manufacturer specifications for an acceptable cable bend radius.
Rack-to-FacilityGround
Cable Standoffs
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
8- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Ground Cables8
STEP 5: Attach a compression-type terminal lug to the cable as follows:
a. Cut a 2-inch (5.1-centimeter) length of clear 1/2-inch (1.27-centimeter) heat-shrink tubing.
b. Slide the tubing over the end of the ground cable.
c. Strip the ground cable to accept a compression-type ground terminal lug. Apply antioxidant compound (for example, NO-OX) to the exposed wire.
d. Crimp a two-hole ground terminal lug onto the ground cable (Figure 8-5).
Figure 8-5. Compression-type Terminal Lug and Cable
e. Slide the previously installed heat-shrink tubing over the compression lug.
f. Use a heat gun to shrink the tubing.
THIS CONCLUDES THE PROCEDURE--STOP--
Verifying A/B Terminal Isolation
STEP 1: At the front of the rack, remove the cover over the display panel and fan units as follows:
a. Loosen the quarter-turn fasteners securing the cover to the switch chassis.
b. Pull the cover straight forward, away from the chassis.
c. Set the cover and screws aside in a safe place.
STEP 2: Disconnect both fan units as follows:
a. Loosen the two screws securing each fan to the shelf.
b. Pull the fans partway out of the shelf.
STEP 3: Examine the PDU at the back of the chassis. If the access holes in the polycarbonate covers on the power terminals are not large enough to accommodate test leads, remove the covers.
STEP 4: Prepare the DMM as follows:
a. Turn on the DMM and select the highest resistance range.
Note: The heat-shrink tubing must extend over the barrel of the terminal lug no more than 1/4 inch (0.64 cm).
Note:
If the installation practices at this site permit installers to connect ground cables, proceed to the next section,Verifying A/B Terminal Isolation.If the installation practices at this site prohibit installers from connecting ground cables, stop here and proceed to Chapter 8, Routing and Connecting Power Cables.In some installations, cable connection is performed during turn-up and test. Refer to the CoreDirector Turn-up and Test Manual for more information.
Note: Do not perform this task if site installation practices require verification of A/B terminal isolation to be performed as part of turn-up and test.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 8 - 5
Ciena® Confidential and Proprietary
Routing and Connecting Ground Cables CoreDirector CI Switch8
b. Touch the DMM leads together to verify that the meter is working properly. The meter should read 0 ohms.
STEP 5: Verify the A/B return terminal isolation as follows:
a. At the back of the PDU, connect one DMM test lead to Return terminal A and the other lead to Return terminal B (Figure 8-6).
b. Read the DMM display; the resistance reading must indicate an open.
c. Record the measured results in Section C of Data Sheet 1 in Appendix A.
Figure 8-6. CoreDirector CI Power Distribution Unit
STEP 6: Verify the A/B power terminal isolation as follows:
a. At the PDU, move each circuit breaker toggle switch to the ON position.
b. Verify that the DMM is on and set for the highest resistance range.
c. On the PDU, connect one DMM lead to power terminal A (-48V DC LOAD A) and the other lead to power terminal B (-48V DC LOAD B). Refer to Figure 8-6.
d. Read the DMM display; the resistance reading must indicate an open.
e. Record the measured results in Section D of Data Sheet 1 in Appendix A, Inspection Sheets.
STEP 7: At the PDU, position each circuit breaker toggle switch to the OFF position (Figure 8-6).
STEP 8: If necessary, replace the polycarbonate cover over the PDU terminals.
STEP 9: Push both fan units back into the shelf and tighten the screws to secure them to the shelf.
STEP 10: Reinstall the cover over the display panel and fans.
THIS CONCLUDES THE PROCEDURE--STOP--
Note: Any resistance indicates a PDU problem; additional troubleshooting must be performed to rectify the problem.
Note: Any resistance indicates a PDU problem; additional troubleshooting must be performed to rectify the problem.
0OFF
1ON
0OFF
1ON
Chassis Ground
Cable StrainRelief Clamps
Return A
-48V DCLoad A
Cable StrainRelief Clamps
Return B
-48V DCLoad B
CircuitBreaker A
CircuitBreaker B
Toggle Switch
147
A B
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
8- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing and Connecting Ground Cables8
Connecting the Ground Cable
Ground cable connection points are located at the upper right corner of the back of the rack (Figure 8-7)and near the bottom of the rear rack uprights.
Figure 8-7. Location of Upper Ground Cable Connection Point
STEP 1: At the ground cable connection point, prepare the location where the ground cable will be attached as follows:
a. Use a knife to score the masked area and remove the masking tape and paint.
b. Burnish the area down to bare metal.
c. Apply corrosion preventive compound such as NO-OX.
STEP 2: Connect the ground terminal lug to the rack (Figure 8-7) and torque the connection to 32 inch-pounds (3.62 meter-newtons).
Verifying Ground
STEP 1: Set up the DMM as follows:
a. Turn on the DMM and select the lowest resistance range (100-ohm or Rx1).
b. Touch the DMM test leads together to ensure that the meter is working properly. The meter should read 0 ohms.
Note: Do not perform this task if the installation practices at this site require connection of ground cables to be performed as part of turn-up and test.
Note: Ensure that there are no sharp bends in the ground cable.
Note: Do not perform this task if the installation practices at this site require verification of ground to be performed as part of turn-up and test.
Rack-to-FacilityGround
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 8 - 7
Ciena® Confidential and Proprietary
Routing and Connecting Ground Cables CoreDirector CI Switch8
STEP 2: Connect one DMM test lead to a ground cable lug on the rear of the PDU and the other test lead to facility ground.
STEP 3: Read the DMM display; the reading must be less than 1 ohm.
STEP 4: Record the measured results in Section E of Data Sheet 1 in Appendix A, Inspection Sheets.
THIS CONCLUDES THE PROCEDURE--STOP--
Note: A reading of 1 ohm or greater indicates a problem with the ground cable; additional troubleshooting must be performed to rectify the problem.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
8- 8 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing BITS Cables9
CHAPTER 9ROUTING BITS CABLES
OVERVIEW
This chapter contains the following three procedures:
! Performing continuity tests on the Synchronous Optical Network (SONET) (T1) BuildingIntegrated Timing Supply (BITS) cables (RJ-45) (page 9-3)
! Performing continuity tests on the Synchronous Digital Hierarchy (SDH) (E1) BITS cables (BNC)(page 9-4)
! Routing the BITS cables from the site timing point to the CoreDirector CI Switch (page 9-5)
Because of the variety of cable management systems, this procedure describes how to route BITS cablesin common terms.
The flowchart in Figure 9-1 summarizes the steps for routing and connecting BITS cables to theCoreDirector CI Switch.
Note:
An interoperability issue exists with the Datum OT-21 external timing source and the E1 Input/Output (I/O) module with Synchronization Status Messaging (SSM) enabled. If the customer site has the Datum OT-21 timing source, the CoreDirector CI system must be connected to the timing source through a T1 I/O panel.
Note:
The CoreDirector CI rack is shipped with the fiber management panel above the switch chassis. If the customer requires that the fiber management panel be moved to a rack position below the switch chassis, this must be done before routing the BITS cables. For instructions to move the fiber management panel, refer to Chapter 6, Moving the Fiber Management Panel.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 9 - 1
Ciena® Confidential and Proprietary
Routing BITS Cables CoreDirector CI Switch9
Figure 9-1. Summary of Steps for Routing BITS Cables
REQUIRED TOOLS AND EQUIPMENTThis procedure requires the following tools and equipment:
! Digital multimeter
! Utility knife
! Phillips screwdriver
PREREQUISITES! The rack must be secured to the floor in its final location in accordance with Chapter 4, Installing
the Rack on a Concrete Floor, or Chapter 5, Installing the Rack on a Raised Floor.
! The fiber management panel must be installed in its final location (top or bottom) in accordancewith Chapter 6, Moving the Fiber Management Panel.
Begin routing theBITS cables.
Test the BITScables forcontinuity.
Remove the fibermanagement cover
and/or fan unit cover.
Route the BITScables to the rack.
Lace or tiethe cables to
standoffsand brackets.
Connect thecables to the I/O
panel.
Stop.Routing theBITS cablesis finished.
Will the cablespass across the fibermanagement cover or
fan unit cover?
Route the cables alongthe side of the rack
to the top of theCoreDirector CI chassis
No
Yes
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
9- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing BITS Cables9
TESTING THE SONET (T1) RJ-45 BITS CABLES FOR CONTINUITYEach SONET (T1) RJ-45 BITS cable is tested for continuity before the BITS cables are routed to theCoreDirector CI rack from the site timing point.
To test a SONET (T1) BITS cable, the following steps are performed.
STEP 1: Prepare the multimeter as follows:
a. Turn on the multimeter and set it to the ohm setting at the highest range.
b. Touch the leads together to verify that the meter is working properly. The multimeter should indicate 0 ohms to indicate continuity.
STEP 2: Identify the wire colors associated with the pins and record the colors in Table 9-1. Refer to Figure 9-2 for the pin locations.
Figure 9-2. SONET BITS Cable Pin-out (T1 RJ-45)
STEP 3: Working on the end of the cable that does not have the RJ-45 connector, expose the wires by removing a small amount of sheathing.
STEP 4: Place one lead on pin 1 of the RJ-45 connector and the other lead on the corresponding wire at the other end of the cable (Figure 9-2). The multimeter should indicate 0 ohms.
STEP 5: Place one lead on pin 2 of the RJ-45 connector and the other lead on the corresponding wire at the other end of the cable (Figure 9-2). The multimeter should indicate 0 ohms.
STEP 6: Place one lead on the cable shield and touch each wire, first on the exposed end of the cable and then on each pin on the RJ-45 end of the cable (Figure 9-2). The multimeter should indicate an open. Any other reading indicates that a short exists and that the cable should not be used.
STEP 7: Repeat Step 4 through Step 6 for the wires connected to pin 4 and pin 5.
THIS CONCLUDES THE PROCEDURE--STOP--
Table 9-1. Wire Colors in the BITS Cable
Pin Signal Color1 BITS Ring 1 Receive (Input)2 BITS Tip 1 Receive (Input)4 BITS Ring Transmit (Output, unused)5 BITS Tip Transmit (Output, unused)
Note:The testing procedure confirms continuity on two signals, Bits Tip and Bits Ring. Refer to Table 9-1 to match the signal locations on the exposed end of the cable with the corresponding connector pin.
PIN 1 BITS INPUT RING
PIN 2 BITS INPUT TIP18
RJ-45 CABLE (END VIEW)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 9 - 3
Ciena® Confidential and Proprietary
Routing BITS Cables CoreDirector CI Switch9
TESTING THE SDH (E1) BNC BITS CABLES FOR CONTINUITYEach SDH (E1) BNC BITS cable must be tested for continuity before the BITS cables are routed to theCoreDirector CI rack from the site timing point.
To test an SDH (E1) BNC BITS cable, the following steps are performed.
STEP 1: If the multimeter is not already set up, prepare it as follows:
a. Turn on the multimeter and set it to the ohm setting at the highest range.
b. Touch the leads together to verify that the meter is working properly. The multimeter should indicate 0 ohms to indicate continuity.
STEP 2: Place one lead on the center signal pin of one end of the BNC cable and the other lead on the center signal pin of the opposite end of the cable (Figure 9-3). The multimeter should indicate 0 ohms to indicate continuity.
Figure 9-3. SDH BITS Cable Pin-out (E1 BNC)
STEP 3: Place one lead on the shielded twist connector on one end of the BNC cable and the other lead on the shielded twist connector of the opposite end of the cable (Figure 9-3). The multimeter should indicate 0 ohms.
STEP 4: Place one lead on the center signal pin of one end of the BNC cable and the other lead on the shielded twist connector on the same end of the cable (Figure 9-3). The multimeter should indicate an open. Any other reading indicates that a short exists and that the cable should not be used.
THIS CONCLUDES THE PROCEDURE--STOP--
SIGNAL PIN
SHIELDED TWISTCONNECTOR
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
9- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing BITS Cables9
ROUTING THE SITE BITS CABLESBITS cables are routed to the CoreDirector CI rack in the following ways:
! Above the racks of equipment at the site, typically along some type of overhead raceway, to theCoreDirector CI rack
! In a raised floor environment, through subfloor raceways, to the CoreDirector CI rack
STEP 1: If the BITS cables are being routed past the fiber management panel, remove the fiber management cover panel by loosening the four quarter-turn fasteners (Figure 9-4). Set the cover panel aside.
STEP 2: If the BITS cables are being routed past the fan unit and display panel, remove the fan unit access panel by loosening the quarter-turn fasteners. Set the access panel aside.
Figure 9-4. Fiber Management Cover Panel
STEP 3: Route the BITS cables from the site BITS connection point to the CoreDirector CI rack.
STEP 4: If the BITS cables are being routed past the fiber management panel, route the cables behind the fiber management panel to the corner cutouts at the bottom of the fiber management panel (Figure 9-5).
STEP 5: Bring the cables out through the corner cutouts and down to the I/O panel.
STEP 6: Lace or tie the BITS cables to the support brackets and provided cable standoffs as needed.
STEP 7: Connect the BITS cables to the BITS connectors on the I/O panel (Figure 9-6).
Notes:BITS cables should be run in accordance with office cabling plans.BITS cables must be tested for signal continuity in accordance with one of the procedures previously described in this chapter.
Note: When routing the BITS cables, ensure that the exposed end of each cable is protected with a slit corrugated tubing.
BDFB POWER-48V A -48V B
SPARE FUSES INSIDE COVER
FastenersFasteners
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 9 - 5
Ciena® Confidential and Proprietary
Routing BITS Cables CoreDirector CI Switch9
Figure 9-5. Routing BITS Cables Past the Fiber Management Panel (Typical Routing Path Shown)
Figure 9-6. Connectors on the I/O Panel
THIS CONCLUDES THE PROCEDURE--STOP--
BDFB POWER
-48V A -48V B
SPARE FUSES INSIDE COVER
Cable enterstop of bay
Cable passes behind fibermanagement panel
Cable passes throughcutout to front of switch
Cable crosses front ofswitch to I/O panel
A-CM 1
MAIN
AUX
RS-232DTE
BITS
BITS 1
TX TX
RX RX
SO
NE
T I/O
MO
DU
LE
ALARM
ETHERNET
A-CM 2
10/100 EthernetInterfaces
RS-232 CraftInterfaces
Alarm Interfaces
SONET (T1) SDH (E1)
BITS InterfacesRJ-45 for SONET (T1) Version
BNC for SDH (E1) Version
A-CM 1
MAIN
AUX
RS-232DTE
SD
H I/O
MO
DU
LE
ALARM
ETHERNET
A-CM 2
BITS 2
148
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
9- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing Ethernet Cables10
CHAPTER 10ROUTING ETHERNET CABLES
OVERVIEWThis chapter describes how to route Ethernet cables from the site Ethernet connection point to the I/Omodule in the CoreDirector CI Switch. Because of the variety of cable management systems, this proceduredescribes routing Ethernet cables in common terms.
The flowchart in Figure 10-1 summarizes the steps for routing and connecting Ethernet cables to theCoreDirector CI Switch.
Figure 10-1. Summary of Steps for Routing Ethernet Cable
REQUIRED TOOLS AND EQUIPMENTThis procedure requires a No. 2 Phillips screwdriver.
Note:
The CoreDirector CI NA Rack Package or ETSI Rack Package is shipped with the fiber management panel in the top position. If the customer requires that the fiber management panel be moved to the bottom position in the equipment rack, the panel must be moved before attempting to route the Ethernet cable(s). For the procedures to move the fiber management panel, refer to Chapter 6, Moving the Fiber Management Panel.
Begin routing theEthernet cable.
Remove the fibermanagement cover
and/or fan unit cover.
Bring the Ethernetcable to the rack.
Lace or tie thecables to brackets
and standoffs.
Connect theEthernet cables to
the I/O module.
Stop.Routing the
Ethernet cablesis finished.
Will the cables passacross the fiber
management panel orfan unit cover?
Route the cablesalong the sides of the
rack to the top ofthe CoreDirector CI
chassis.
No
Yes
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 10 - 1
Ciena® Confidential and Proprietary
Routing Ethernet Cables CoreDirector CI Switch10
PREREQUISITES! The CoreDirector CI rack must be secured to the floor in its final installed location in accordance
with Chapter 4, Installing the Rack on a Concrete Floor, or Chapter 5, Installing the Rack on aRaised Floor.
! The fiber management panel must be installed in its final location (top or bottom) in accordancewith Chapter 6, Moving the Fiber Management Panel.
ROUTING THE SITE ETHERNET CABLESEthernet cables are routed to the CoreDirector CI rack in the following ways:
! Above the racks of equipment at the site, typically along some type of overhead raceway, to theCoreDirector CI rack
! In a raised floor environment, through subfloor raceways, to the CoreDirector CI rack
STEP 1: If the Ethernet cable will be routed past the fiber management panel, remove the cover from the fiber management panel by loosening the four quarter-turn fasteners (Figure 10-2). Lift the cover off and set it aside.
Figure 10-2. Fiber Management Panel Cover
STEP 2: If the Ethernet cables will be routed past the fan unit and display panel, remove the fan unit access panel by loosening the quarter-turn fasteners. Set the access panel aside.
STEP 3: Route Ethernet cables from the site Ethernet connection point to the CoreDirector CI rack.
STEP 4: If the Ethernet cables are being routed past the fiber management panel, route the cables behind the fiber management panel to the corner cutouts at the bottom of the fiber management panel (Figure 10-3).
Note: Ethernet cables should be run in accordance with office cabling plans.
BDFB POWER-48V A -48V B
SPARE FUSES INSIDE COVER
FastenersFastener
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
10- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing Ethernet Cables10
Figure 10-3. Routing Ethernet Cables Past the Fiber Management Panel (Typical Routing Path Shown)
STEP 5: Bring the cables out through the corner cutouts and down to the I/O panel.
STEP 6: Lace or tie the Ethernet cables to the support brackets and provided cable standoffs as applicable.
STEP 7: Connect the Ethernet cabling to the connectors on the I/O panel (Figure 10-4).
BDFB POWER
-48V A -48V B
SPARE FUSES INSIDE COVER
Cable enterstop of bay
Cable passes behind fibermanagement panel
Cable passes throughcutout to front of switch
Cable crosses front ofswitch to I/O panel
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 10 - 3
Ciena® Confidential and Proprietary
Routing Ethernet Cables CoreDirector CI Switch10
Figure 10-4. Connectors on the I/O Module
THIS CONCLUDES THE PROCEDURE--STOP--
A-CM 1
MAIN
AUX
RS-232DTE
BITS
BITS 1
TX TX
RX RX
SO
NE
T I/O
MO
DU
LE
ALARM
ETHERNET
A-CM 2
10/100 EthernetInterfaces
RS-232 CraftInterfaces
Alarm Interfaces
SONET (T1) SDH (E1)
BITS InterfacesRJ-45 for SONET (T1) Version
BNC for SDH (E1) Version
A-CM 1
MAIN
AUX
RS-232DTE
SD
H I/O
MO
DU
LE
ALARM
ETHERNET
A-CM 2
BITS 2
148
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
10- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing Fiber Cables11
CHAPTER 11ROUTING FIBER CABLES
OVERVIEWThis chapter describes how to route fiber cables from the site termination point to the CoreDirector CI rack.Because of the variety of fiber management systems, this procedure describes routing of fiber cables incommon terms.
Optic fiber is routed to the CoreDirector CI rack in the following ways:
! Above the racks of equipment at the site, typically along some type of overhead raceway, to theCoreDirector CI rack
! In a raised floor environment, through subfloor raceways to the CoreDirector CI rack
At the CoreDirector CI rack, the optic fiber is routed along each side of the equipment rack in vertical fiberduct channels and then inward, either directly to each group of Line Modules on the chassis shelf or into thefiber management panel, which provides slack storage (Figure 11-1).
Figure 11-1. Typical Fiber Routes Through the Fiber Management Panel
Note:
The CoreDirector CI rack package is shipped with the fiber management panel in the top position. If the customer requires that the fiber management panel be moved to the bottom position in the equipment rack, it must be done before attempting to route the fiber cable(s). For procedures on how to move the fiber management panel, refer to Appendix B, Supplemental Procedures (NA Rack Package).
Fiber CableRouted From
Fiber CableRouted From Below
Fiber ManagementPanel in StandardLocation
FiberManagementFiller Panel
RelocatedLower Filler
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 11 - 1
Ciena® Confidential and Proprietary
Routing Fiber Cables CoreDirector CI Switch11
The flowchart in Figure 11-2 summarizes the steps in routing fiber cables.
Figure 11-2. Summary of Steps for Routing Fiber Cables
REQUIRED TOOLS AND EQUIPMENTThis procedure requires a No. 2 Phillips screwdriver.
PREREQUISITESThe following prerequisites must be met before performing the procedure to route the fiber cables.
! The rack must be secured to the floor in its final location in accordance with Chapter 4, Installingthe Rack on a Concrete Floor, or Chapter 5, Installing the Rack on a Raised Floor.
! The fiber management panel must be installed in its final location (top or bottom), in accordancewith Chapter 6, Moving the Fiber Management Panel.
Begin routingfiber cables.
Install the fiberraceways.
Remove the coverfrom the fibermanagement
panel
Is slackstorageneeded?
Route the cablesalong the raceways
to the requiredexit points.Tag
all cables.
Cut slots as requiredfor exiting and/orentering the fiber
raceway.
Replace the coveron the fiber
management panel(optional).
Install thecovers on all
fiber raceways.
Stop.Routing the fiber
cables is finished.
No
Yes
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
11- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing Fiber Cables11
ROUTING TERMINATION POINT FIBER CABLES
STEP 1: Install the fiber ducts through which fiber will be routed as follows:
a. Note the label indicating the orientation of each fiber duct piece. Install each duct on the side for which it is intended.
b. On each side of the rack, align the fiber duct with the brackets on the rack upright.
c. Insert and tighten screws to secure the fiber duct pieces to the brackets.
STEP 2: Tag all fiber cables in accordance with the Installation Specification.
STEP 3: Route the fiber cables from the site termination point to the vertical fiber ducts attached to each side of the CoreDirector CI rack.
STEP 4: If slack storage is required, route the fiber cables from the fiber ducts through the fiber management panel as follows:
a. If necessary, remove the cover from the fiber management panel by loosening the quarter-turn fasteners.
b. If fibers will be routed through the top of the rack, apply edge grommet and 1-inch diameter split tubing as shown in Figure 11-3.
Figure 11-3. Typical Top Entry for Fiber Optic Cables
Note:
All fibers should be run in accordance with office cabling plans. The location of slack storage determines the starting point of fiber routing. Fiber should route toward slack storage. For the purpose of this procedure, the assumption is made that slack storage is at the site fiber termination point.
Suggested Route for FibersEntering Top of Bay Section of 1-Inch Diameter
Split Tubing
Edge Grommet
Fiber enters bay throughupper opening, then entersthe slack storage areathrough fiber routing clip(clip omitted for clarity).
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 11 - 3
Ciena® Confidential and Proprietary
Routing Fiber Cables CoreDirector CI Switch11
c. Bring the fibers into the fiber management panel through the fiber routing clip (Figure 11-4). Refer to Figure 11-5 and Figure 11-6, and route the cables through the fiber management panel to the CoreDirector CI shelf. Use as many fiber management spools as needed to store the existing slack, following the routing pattern in the figures.
.
Figure 11-4. Fiber Routing Clip
Clip
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
11- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing Fiber Cables11
Figure 11-5. Typical Path for Routing Fiber Optic Cables from Above
BSuggested Route forFibers Entering Topof Bay
A
.C
D
E
F
G
H
Notes:
A.Fiber enters from overhead duct.
B.Fiber passes under frame extension.
C.Fiber enters slack storage area throughfiber routing clip.
D.Fiber exits slack storage area throughfiber routing clip.
E.Fiber passes down vertical fiber duct.
F.Fiber can enter the top of the shelf.
G.Remaining fiber passes down vertical fiberduct.
H.Fiber can enter the bottom of the shelf.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 11 - 5
Ciena® Confidential and Proprietary
Routing Fiber Cables CoreDirector CI Switch11
THIS PAGE INTENTIONALLY LEFT BLANK
Figure 11-6. Typical Path for Routing Fiber Optic Cables from Below
STEP 5: Replace the fiber management cover panel and tighten the quarter-turn fasteners (Figure 11-7).
Suggested Fiber EntryRoute From Below aRaised Floor
E
To Right Side of Shelf
D
C
B
A
To Left Sideof Shelf
Suggested Fiber EntryRoute From Below aRaised Floor
Notes:
A.Fiber travels up vertical fiber duct.
B.Fiber enters slack storage area through fiberrouting clip
C.Fiber exits slack storage area through fiber
routing clip and enters vertical fiber duct.
D.Fiber can enter the bottom of the shelf.
E.Fiber can enter the top of the shelf.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
11- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Routing Fiber Cables11
Figure 11-7. Fiber Management Panel Cover
STEP 6: Reinstall the covers on both fiber ducts.
THIS CONCLUDES THE PROCEDURE--STOP--
Note: Do not attempt to connect fiber cable to any Line Module or Optical Module at this time. Fiber connections are made during turn-up and test.
SPARE FUSES INSIDE COVER
BDFB POWER-48V A -48V B
FastenersFasteners
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 11 - 7
Ciena® Confidential and Proprietary
Routing Fiber Cables CoreDirector CI Switch11
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
11- 8 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Inspection SheetsA
APPENDIX AINSPECTION SHEETS
OVERVIEWThis appendix contains blank inspection tables (Table A-1) and discrepancy sheets that can be filled out (orphoto-copied) if those supplied in Chapter 3, Inspecting for Damage, are not sufficient. They can also beused if multiple CoreDirector CI rack packages are being installed and additional inspection tables anddiscrepancy sheets are required.
Table A-1. Inspection Table
Section A: Site InformationCustomer:Site:Date:Route:Span Name:System:Bay Position:Onsite Supervisor:Ciena Lead Engineer:Ciena Test Engineer:Ciena Test Engineer:
Section B: Pretest Check Y/N CorrectedEquipment InventoriedArea CleanRack(s) NumberedShelves and Systems LabeledPower and Misc. CablingBDFB Breakers InstalledFuse Panel/Fuses AvailableFiber RoutedFiber Labels on Both EndsFiber Raceway InstalledBlank Panel InstallationNote: Explain N responses and record corrective action taken on the attached discrepancy sheet.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 A - 1
Ciena® Confidential and Proprietary
Inspection Sheets CoreDirector CI SwitchA
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
A- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Inspection SheetsA
Discrepancy Sheet
CoreDirector CI Rack Installation Discrepancies
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 A - 3
Ciena® Confidential and Proprietary
Inspection Sheets CoreDirector CI SwitchA
Discrepancy Sheet
CoreDirector CI Rack Installation Discrepancies
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
A- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Inspection SheetsA
Table A-2. CoreDirector CI Switch Site Information
Site Info Date: A/B Return Isolation (Ω) Measured
Customer: A RET to B RETSite: Route: A/B Power Isolation (Ω) Measured
Span Name: Neg 48 V A to Neg 48 BSystem:Bay Position: System Ground Tests(Ω) Measured
Onsite Supervisor: PDU-to-Equipment Rack GroundCiena Lead Engineer: Equipment Rack-to-Facility
GroundCiena Test Engineers: WARNING: Verify correct polarity:
Red lead to Neg (-) terminal; black lead to Pos (+) terminal
Pre-Test Check ¸ CorrectedEquipment Inventory (Data Sheet 2)Area Clean PDU Voltage Test (VDC) MeasuredRack(s) Numbered A to A RET NEG 48 VDCShelves and Systems Labeled B to B RET NEG 48 VDCPower and Misc CablingBDFB Breakers InstalledFuse Panel/ Fuses AvailableFiber RoutedFiber Labels on Both EndsAll Filler Panels Installed
Discrepancy List
Note: Explain problems and record corrective action taken on the attached Discrepancy List.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 A - 5
Ciena® Confidential and Proprietary
Inspection Sheets CoreDirector CI SwitchA
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
A- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Supplemental Procedures (NA Rack Package)B
APPENDIX BSUPPLEMENTAL PROCEDURES (NA RACK PACKAGE)
OVERVIEWThis appendix contains additional procedures for installing accessory equipment or performing otheractivities not directly related to the physical installation of the CoreDirector CI Switch NA Rack Package.This appendix includes the following procedures:
! Installing an end guard panel (below)
! Changing the fuse for the BDFB sensing circuit (page B-6)
INSTALLING AN END GUARD PANEL
OverviewAn end guard panel can be installed on the exposed side of the rack when a CoreDirector CI NA RackPackage is installed at the end of a row or is free-standing. Openings are provided in the end guard panelfor installing an optional light switch and local alarm aisle indicator lamps. The side panels are shipped inthe shipping container along with the CoreDirector CI switch.
The end guard panel (Figure B-1) has openings for aisle indicator lamps at each end of the panel, as wellas two openings for the optional light switch. These allow the panel to be installed on either the right or leftside of the CoreDirector CI rack. When the panel is in its installed position, the openings for these optionsare toward the rear of the rack. The lower openings are blocked by the end guard support bracket. If aisleindicator lamps or a light switch will not be installed in the panel, the upper openings should be covered bythe supplied cover plates.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 B - 1
Ciena® Confidential and Proprietary
Supplemental Procedures (NA Rack Package) CoreDirector CI SwitchB
Figure B-1. End Guard Panel
Before installing the panel, the following conditions should be noted:
! Whether the panel will be installed on the right or left side of the rack. The orientation of the paneldetermines whether the cover plate must be relocated.
! Whether or not aisle indicator lamps or a light switch will be installed behind the end guard panel.If these lamps will be installed, the cover plate over the openings must be removed.
This procedure describes how to install the panel and to change the location of the cover plates coveringthe extra openings. Figure B-2 shows a summary of the steps for installing an end guard panel.
Note: The end guard panel should be installed before the fiber ducts are installed and the fiber cables are routed.
194
Aisle IndicatorLamp Openings
Aisle IndicatorLamp Openings
Light SwitchOpenings
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
B- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Supplemental Procedures (NA Rack Package)B
Figure B-2. Summary of Steps to Install an End Guard Panel
Required ToolsThis procedure requires a No. 2 Phillips screwdriver.
Prerequisites! The CoreDirector CI NA rack must be attached to the floor in its final installed location in
accordance with Chapter 4, Installing the Rack on a Concrete Floor, or Chapter 5, Installing theRack on a Raised Floor.
! This procedure is most easily accomplished by two people.
! The side panels must be removed from the CoreDirector CI Switch ETSI Rack Package shippingcontainer.
Installing An End Guard PanelThis procedure consists of the following tasks:
! If necessary, removing or relocating the cover plates over the aisle indicator lamp openings andthe light switch openings (page B-3)
! Attaching the end guard panel to the system rack (page B-4)
! Installing the vertical fiber duct (page B-5)
RELOCATING OR REMOVING THE COVER PLATE
The installed cover plates may need to be relocated or removed in either of the following situations:
! If the currently covered openings will be installed in the lower position against the rear mountingbracket for the end guard panel
! If the currently covered openings will be used for installing aisle indicator lamps or a light switchwhen the end guard panel is in its final installed position
Start installingthe end guard panel.
Relocate or removethe aisle indicator lampcover plate (optional). Attach the end guard
panel to the rack.
Install aisle indicatorlamps according to the
manufacturer'sinstructions (optional).
Install a light switch(optional).
Stop.Installation of theend guard panel
is finished.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 B - 3
Ciena® Confidential and Proprietary
Supplemental Procedures (NA Rack Package) CoreDirector CI SwitchB
To relocate or remove the cover plates, the following steps are performed.
STEP 1: Determine whether the panel is to be installed on the right or left side of the rack.
STEP 2: If necessary, remove and relocate the aisle indicator lamp cover plate as follows:
a. Set the panel on its side with the openings along the upper edge.
b. With one hand holding the cover plate to prevent it from slipping, remove the front screws that hold the plate in place.
c. When the screws are fully removed from the end guard panel and the cover plate is free, set it aside or reinstall it over the other opening as described in Step 3.
STEP 3: If available aisle indicator lamp openings will not be used, ensure that the cover plate is installed over these openings as follows:
a. Place the cover plate against the back of the end guard panel with the mounting holes aligned.
b. From the front of the end guard panel, insert and tighten the retaining screws.
THIS CONCLUDES THE PROCEDURE--STOP--
ATTACHING THE END GUARD PANEL
To attach the end guard panel to the system rack, the following steps are performed.
STEP 1: Remove the cover plate from the light switch access opening on the end guard panel support bracket at the back of the rack assembly.
STEP 2: Align the panel with the side of the system rack (Figure B-3). The mounting flanges for the end guard panel fit in front of the system rack upright and in back of the end guard panel support bracket.
Note:
Do not reinstall the cover plate if the openings will be used for installing aisle indicator lamps.If aisle indicator lamps will be installed, install them in accordance with the manufacturer instructions.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
B- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Supplemental Procedures (NA Rack Package)B
Figure B-3. Installed End Guard Panel
STEP 3: Insert and tighten the mounting screws to fasten the front flange to the system rack upright.
STEP 4: Insert and tighten the mounting screws to fasten the back flange to the end guard panel support bracket.
STEP 5: Torque the mounting screws to 32 inch-pounds (3.62 meter-newtons).
THIS CONCLUDES THE PROCEDURE--STOP--
INSTALLING THE VERTICAL FIBER DUCT
To install the vertical fiber duct, the following steps are performed.
STEP 1: Hold the duct against the duct brackets with the mounting holes aligned.
STEP 2: Insert and tighten the Phillips screws that secure the fiber duct to the brackets.
Aisle Indicator LampCover Plate (on Rear of Panel)
Rear Mounting Flange
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 B - 5
Ciena® Confidential and Proprietary
Supplemental Procedures (NA Rack Package) CoreDirector CI SwitchB
STEP 3: Replace the cover over the fiber duct.
THIS CONCLUDES THE PROCEDURE--STOP--
CHANGING THE BDFB SENSING CIRCUIT FUSE
OverviewA battery power indicator panel is located at the top of the CoreDirector CI NA Rack Package. Thisprocedure describes how to change a fuse for the sensing circuit.
Figure B-2 shows a summary of the steps to replace a fuse.
Figure B-4. Summary of Steps to Replace a Fuse
Required ToolsThis procedure requires the following tools:
! A No. 2 Phillips screwdriver
! ESD grounding straps
Note: Spare fuses for the sensing circuit in the indicator panel are provided inside the cover of the panel.
Caution:Risk of Damage to Circuit Packs and Backplanes
This equipment contains Electrostatic Discharge (ESD) sensitive devices. Wear grounding straps when handling equipment and follow ESD procedures.
Begin replacingthe fuse.
Remove thebattery power
indicator.
Inspect theinstalled fuse.
Is the fuseblown?
Reinstall thebattery power
indicator.
Replace thefuse.
Stop.Replacement of the
fuse is complete.
Yes
No
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
B- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Supplemental Procedures (NA Rack Package)B
PrerequisitesThe CoreDirector CI rack must be secured to the floor in its final installed location in accordance withChapter 4, Installing the Rack on a Concrete Floor, or Chapter 5, Installing the Rack on a Raised Floor.
Changing The FuseSTEP 1: Remove the battery power indicator unit as follows:
a. Loosen the quarter-turn fasteners at each end of the battery power indicator unit (Figure B-5).
b. Pull the unit straight forward to remove it from the system rack.
Figure B-5. Fasteners on the Battery Power Indicator
STEP 2: Inspect the installed fuse to verify whether or not the fuse has blown.
• If the fuse has blown, proceed to Step 3.
• If the fuse has not blown, reinsert the fuse in the fuse holder and reinstall the battery power indicator as described in Step 4.
STEP 3: To replace a blown fuse, perform the following steps.
a. Remove the blown fuse from the fuse holder and throw the fuse away.
b. Locate the spare fuse clip at one side of the circuit board inside the front of the power indicator unit (Figure B-6).
c. Remove a new fuse from the spare fuse clip and insert it into the fuse holder.
Figure B-6. Spare Fuse Holder
STEP 4: Reinstall the battery power indicator as follows:
a. Slide the indicator unit back into place on the system rack.
b. Align and tighten the quarter-turn fasteners to secure the cover.
THIS CONCLUDES THE PROCEDURE--STOP--
BDFB POWER-48V B-48V A
SPARE FUSES INSIDE COVER
Quarter-Turn
Spare Fuse Clip
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 B - 7
Ciena® Confidential and Proprietary
Supplemental Procedures (NA Rack Package) CoreDirector CI SwitchB
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
B- 8 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Locking Latch for CoreDirector CI SwitchesC
APPENDIX C LOCKING LATCH FOR COREDIRECTOR CI SWITCHES
OVERVIEWThe CoreDirector CI Switch has an optional locking latch that is designed for use on the front cover of allCoreDirector CI Switches with a pull-up handle or on the rear cover of the CoreDirector CI ETSI RackPackage (Figure C-1). It replaces the nonlocking latch in the front switch cover or the rear rack cover.
This procedure consists of the following two tasks:
! Removing the installed nonlocking latch (page C-2)
! Installing the locking latch (page C-3)
Figure C-1. Installation Locations for the Locking Latch
REQUIRED TOOLS AND EQUIPMENTA torque wrench or driver with an 8-millimeter socket is required.
Front Cover of CoreDirector CI Switch
Rear Cover of CoreDirector CI ETSI Rack
Latch
Latch
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 C - 1
Ciena® Confidential and Proprietary
Locking Latch for CoreDirector CI Switches CoreDirector CI SwitchC
PREREQUISITEThe locking latch kit includes the parts shown in Figure C-2.
Figure C-2. Parts of the Locking Latch
Removing the Nonlocking LatchSTEP 1: Pull the handle into the open position (Figure C-3).
Figure C-3. Nonlocking Latch in the Open Position (Rear View)
Bezel8-mm Brass Nut (2X)
Latch Assembly
Handle Cover
Key
HandleShoulder Nuts
Bezel
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
C- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Locking Latch for CoreDirector CI SwitchesC
STEP 2: Remove the two 8-millimeter shoulder nuts from the back of the latch (Figure C-3).
STEP 3: Remove the bezel from the front of the latch.
STEP 4: Holding the handle in the open position, push in on the latch assembly to disengage the latch from the upper and lower throw rods on the back of the door (Figure C-4).
Figure C-4. Nonlocking Latch Removed from Door
STEP 5: Lower the latch behind the door cutout and tilt it to allow the top of the latch to come through the opening first; pull the latch out through the cutout.
THIS CONCLUDES THE PROCEDURE--STOP--
Installing the Locking LatchSTEP 1: Prepare the locking latch for installation as follows:
a. Rotate the key to the horizontal, unlocked position, and remove it.
b. Pull the latch handle into the open position (Figure C-5).
c. Align the open end of the handle cover with end of the cover, and slide the cover up until the plastic latching ears on the cover engage with the metal tabs on the handle (Figure C-5).
Note: Rotate the bezel as needed to clear the latch handle.
Bezel
Brass Stud
Upper Throw Rod
Lower Throw Rod
Shoulder Nut
Throw RodEngagement Pin
(On Far Side)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 C - 3
Ciena® Confidential and Proprietary
Locking Latch for CoreDirector CI Switches CoreDirector CI SwitchC
Figure C-5. Locking Latch and Handle Cover
STEP 2: Holding the handle in the open position, insert the latch through the door cutout, lower end first.
STEP 3: Align the latch with the opening and the throw rod engagement pins with the engagement holes in the throw rods (Figure C-6). From the inside of the door, push outward on the latch to engage the engagement pins in the engagement holes of the throw rods.
Handle Cover
Plastic Ears
Open End of Cover
End of Handle
Metal Tabs on Handle
Handle
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
C- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Locking Latch for CoreDirector CI SwitchesC
Figure C-6. Installing the Locking Latch
STEP 4: Rotating the bezel as needed, slide it over the handle and install it on the latch. The brass studs on the back of the bezel go through the latch and the door to hold the latch in place on the door (Figure C-7).
Throw RodEngagement Hole
Lower Edge of Door Cutout
Throw Rod Engagement Pin(on Far Side)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 C - 5
Ciena® Confidential and Proprietary
Locking Latch for CoreDirector CI Switches CoreDirector CI SwitchC
Figure C-7. Attaching the Bezel
STEP 5: Install the two 8-millimeter brass shoulder nuts to secure the latch assembly to the door (Figure C-7).
STEP 6: Torque the nuts to a value between 27 and 35 inch-pounds (between 3.05 and 3.95 meter-newtons).
THIS CONCLUDES THE PROCEDURE--STOP--
Shoulder Nuts
Brass Stud
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
C- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Attaching a Side Panel to the ETSI RackD
APPENDIX DATTACHING A SIDE PANEL TO THE
ETSI RACK
OVERVIEWThe CoreDirector CI Switch ETSI Rack Package includes side panels that are attached after the rack isunpacked from the shipping container. The side panels are shipped in the shipping container along with theCoreDirector CI Switch.
The flowchart in Figure D-1 summarizes the steps performed to attach a side panel.
Figure D-1. Summary of Steps for Attaching an ETSI Rack Package Side Panel
REQUIRED TOOLS AND EQUIPMENTThis procedure requires a No. 2 Phillips screwdriver.
PREREQUISITES! The CoreDirector CI ETSI Rack Package must be completely unpacked in accordance with
Chapter 2, Unpacking the Rack.
! The side panels must be removed from the CoreDirector CI Switch ETSI Rack Package shippingcontainer.
PROCEDURETo attach a side panel, the following steps are performed.
STEP 1: Align the panel with the side of the rack.
STEP 2: Insert and tighten the mounting screws across the top and bottom edges of the panel.
THIS CONCLUDES THE PROCEDURE--STOP--
Begin installingthe side panel.
Align the panelwith the sideof the rack.
Insert and tightenscrews at the
top and bottomof the panel.
Stop.Installing the sidepanel is finished.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 D - 1
Ciena® Confidential and Proprietary
Attaching a Side Panel to the ETSI Rack CoreDirector CI SwitchD
THIS PAGE INTENTIONALLY LEFT BLANK
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
D- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Diagrams and SpecificationsE
APPENDIX EDIAGRAMS AND SPECIFICATIONS
OVERVIEWThis appendix contains diagrams and specifications associated with the CoreDirector CI Switch NA RackPackage and ETSI Rack Package. These diagrams provide additional information such as cableassemblies and pinouts for reference by all personnel interested in the technical aspects of the CoreDirectorCI Switch. They do not duplicate diagrams included in the installation procedures of this manual.
Table E-1 lists the diagrams (by figure number and figure title) provided in this appendix.
Table E-2 lists the specifications provided as tables in this appendix.
Table E-1. CoreDirector CI System Diagrams
Diagram Figure Number Page
Ethernet Cable Assembly Figure E-1 page E-2RS-232 Craft Cable Assembly Figure E-2 page E-3RS-232 Control Module (CM) Craft Cable Assembly Figure E-3 page E-4SONET (DS1 - T1) BITS Timing Cable Assembly Figure E-4 page E-5SDH (E1) BITS Timing Cable Assembly Figure E-5 page E-5Alarm Cable Assembly Figure E-6 page E-6Alarm Cable Connector Figure E-7 page E-6
Table E-2. Specifications
Table Table Number Page
Alarm Cable Pin Assignments Table E-3 page E-6Power Requirements Table E-4 page E-8
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 E - 1
Ciena® Confidential and Proprietary
Diagrams and Specifications CoreDirector CI SwitchE
DIAGRAMS
Figure E-1. Ethernet Cable Assembly
Length to be determinedby site requirements.
Maximum length 328.1 ft (100 m)
Pin 1
Shielded Connector
Pin 1
(WHT/BLU)
PairsP1
ShieldGround
(BLU/WHT)
(WHT/ORG)
(ORG/WHT)
P1 P2
2.00 in.
(5.08 cm)
2.00 in.
(5.08 cm)
1
2
3
6
1
2
3
6
174a
24 AWG, Solid, 4-Pair,Category 5 or Equivalent Cable
Ground may be connected or disconnected to complywith current facility grounding scheme.
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
E- 2 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Diagrams and SpecificationsE
Figure E-2. RS-232 Craft Cable Assembly
Length to be determinedby site requirements.
Maximum length 50 ft (15.24 m)
(WHT/BLU)CD
RX DATA
TX DATA
DTR
GROUND
DSR
RTS
CTS
RI
J1 ShieldGround
(BLU/WHT)
(WHT/ORG)
(ORG/WHT)
J1
J2
J2
2.00 in. ±.5(5.08 cm)
2X
4.00 in.(10.16 cm)
±.5
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
(WHT/GRN)
(GRN/WHT)
(WHT/BRN)
(BRN/WHT)
(WHT/SLATE)
DRAIN WIRE
175a
Pin 1 Pin 122 AWG, Solid, 6-Pair,Shielded Cable (or Equivalent)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 E - 3
Ciena® Confidential and Proprietary
Diagrams and Specifications CoreDirector CI SwitchE
Figure E-3. RS-232 Control Module (CM) Craft Cable Assembly
Length to be determinedby site requirements.
Maximum length 50 ft (15.24 m)
(WHT/BLU) GROUND
TX DATA
RX DATA
RTS
CTS
DSR
GROUND
DCD
DTR
(BLU/WHT)
(WHT/ORG)
(ORG/WHT)
P1
1
2
3
4
5
6
7
8
20
(WHT/GRN)
(GRN/WHT)
(WHT/BRN)
(BRN/WHT)
(WHT/SLATE)
DRAIN WIRE
176a
Pin 1
2.00 in.(5.08 cm)
2.00 in.(5.08 cm)
P1Shield
Ground
Wire-Wrap
22 AWG, Solid, 6-Pair,Shielded Cable (or Equivalent)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
E- 4 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Diagrams and SpecificationsE
Figure E-4. SONET (DS1 - T1) BITS Timing Cable Assembly
Figure E-5. SDH (E1) BITS Timing Cable Assembly
Length to be determined by site requirements.
Maximum length 328.1 ft (100 m).
Pin 1
BITS RING 1 RCV (Input)
BITS TIP 1 RCV (Input)
BITS RING TX (Output)
BITS TIP TX (Output)
Drain Wire
Unterminated End
P1
ShieldGround
TwistedPairs
Ground may be connected or disconnected to complywith current facility grounding scheme. If drain wire is present, connect it to shield ground at one end only.
P1
2.00 in.(5.08 cm)
1
2
4
5
179a
2.00 in.(5.08 cm)
Note: Pins 4 and 5 are not terminated.Wires shown for clarity.
22 AWG, Solid, TinnedCopper Cable
Length to be determinedby site requirements.
Maximum length 328.1 ft (100 m).
180
2.00 in.(5.08 cm)
2.00 in.(5.08 cm)
75-ohm Coaxial Cable75-ohm BNC Connector(or Equivalent)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 E - 5
Ciena® Confidential and Proprietary
Diagrams and Specifications CoreDirector CI SwitchE
Figure E-6. Alarm Cable Assembly
Figure E-7. Alarm Cable Connector
TABLES
Note: Table E-3 on page E-6 lists the pinout for the alarm cable connector.
Table E-3. Alarm Cable Pin Assignments
Pin # Signal Name Signal Description Wire Color (Solid/Tracer)
1 PT17_N_F Parallel Telemetry Input-7(N) White/Black2 PT17_P_F Parallel Telemetry Input-7(P) Black/White3 PT16_N_F Parallel Telemetry Input-6(N) White/Brown4 PT16_P_F Parallel Telemetry Input-6(P) Brown/White5 GND Ground Black/Green
Length to be determinedby site requirements.
177
Wire WrapEnd Termination
AMP 748367-1DSUB Connector (Shielded)
2.00 in.(5.08 cm)
2.00 in.(5.08 cm)
P1Pin 1
22 AWG, Solid, 25-PairShielded Cable(or Equivalent)
Pin 42
Pin 21
Pin 22
Pin 62
Pin 1
Pin 43
178
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
E- 6 009-2004-188Ciena® Confidential and Proprietary
CoreDirector CI Switch Diagrams and SpecificationsE
6 PTI1_N_F Parallel Telemetry Input-1(N) White/Red7 PTI1_P_F Parallel Telemetry Input-1(P) Red/White8 PTI0_N_F Parallel Telemetry Input-0(N) White/Orange9 PI10_P_F Parallel Telemetry Input-0(P) Orange/White10 GND Ground Green/Black11 CRIT_VIS_CM_F Critical Visible Common Black/Violet12 CRIT_VIS_NC_F Critical Visible Normally Closed Black/Gray13 CRIT_VIS_NO_F Critical Visible Normally Open Brown/Red14 ------------------------ Unused -----------------------15 MIN_AUD_CM_F Minor Audible Common Brown/Orange16 MIN_AUD_NC_F Minor Audible Normally Closed Brown/Yellow17 MIN_AUD_NO_F Minor Audible Normally Open Brown/Green18 GND Ground Brown/Blue19 PWRFL_CM_F Power Fail Common Brown/Violet20 PWRFL_NC_F Power Fail Normally Closed Brown/Gray21 PWRFL_NO_F Power Fail Normally Open Red/Orange22 PTI5_N_F Parallel Telemetry Input-5(N) White/Yellow23 PTI5_P_F Parallel Telemetry Input-5(P) Yellow/White24 PTI4_N_F Parallel Telemetry Input-4(N) White/Green25 PTI4_P_F Parallel Telemetry Input-4(P) Green/White26 GND Ground Yellow/Brown27 PTO3_N_F Parallel Telemetry Output-3(N) White/Blue28 PTO3_P_F Parallel Telemetry Output-3(P) Blue/White29 PTO2_N_F Parallel Telemetry Output-2(N) White/Violet30 PTO2_P_F Parallel Telemetry Output-2(P) Violet/White31 GND Ground Green/Brown32 CRIT_AUD_CM_F Critical Audio Common Red/Yellow33 CRIT_AUD_NC_F Critical Audio Normally Closed Red/Green34 CRIT_AUD_NO_F Critical Audio Normally Open Red/Blue35 GND Ground Blue/Brown36 MAJ_VIS_CM_F Major Visible Common Red/Violet37 MAJ_VIS_NC_F Major Visible Normally Closed Red/Gray38 MAJ_VIS_NO_F Major Visible Normally Open Orange/Yellow39 GND Ground Violet/Brown40 ------------------------ Unused -----------------------41 ------------------------ Unused -----------------------
Table E-3. Alarm Cable Pin Assignments (Continued)
Pin # Signal Name Signal Description Wire Color (Solid/Tracer)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 E - 7
Ciena® Confidential and Proprietary
Diagrams and Specifications CoreDirector CI SwitchE
42 ------------------------ Unused -----------------------43 PTI3_N_F Parallel Telemetry Input-3(N) White/Gray44 PTI3_P_F Parallel Telemetry Input-3(P) Gray/White45 PTI2_N_F Parallel Telemetry Input-2(N) Black/Brown46 PTI2_P_F Parallel Telemetry Input-2(P) Brown/Black47 ------------------------ Unused -----------------------48 PTO1_N_F Parallel Telemetry Output-1(N) Black/Red49 PTO1_P_F Parallel Telemetry Output-1(P) Red/Black50 PTO0_N_F Parallel Telemetry Output-0(N) Black/Orange51 PTO0_P_F Parallel Telemetry Output-0(P) Orange/Black52 GND Ground Gray/Brown53 MIN_VIS_CM_F Minor Visible Common Orange/Green54 MIN_VIS_NC_F Minor Visible Normally Closed Blue/Black55 MIN_VIS_NO_F Minor Visible Normally Open Violet/Black56 ------------------------ Unused -----------------------57 MAJ_AUD_CM_F Major Audible Common Gray/Black58 MAJ_AUD_NC_F Major Audible Normally Closed Red/Brown59 MAJ_AUD_NO_F Major Audible Normally Open Orange/Brown60 GND Ground Orange/Red61 ACO_IN_N_F Alarm Cutoff Input (N) Black/Yellow62 ACO_IN_P_F Alarm Cutoff Input (P) Yellow/Black
Table E-4. Power Requirements
Equipment Name Max Power per Module (Watts)
Max No. or Modules per
RackTotal Bay Power
(Watts)
Line Module 116.0 8 928Optical Module 4.5 64 288Switch Module 82.0 4 328Control Module 75.0 2 150Fan Modules 130.0 1 130Total Rack Power 1908NOTE: Maximum rack power is based on a full complement of 2.5 Short Reach (SR) Optical Modules (worst case power).
Table E-3. Alarm Cable Pin Assignments (Continued)
Pin # Signal Name Signal Description Wire Color (Solid/Tracer)
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
E- 8 009-2004-188Ciena® Confidential and Proprietary
I CoreDirector CI Switch Index
INDEXNumerics
-48 VDC power 7-1
A
A⁄B terminal isolation, verifying 8-5abrasion, protecting fibers from 4-10, 5-11access guide, raised floor 5-3alarm cable assembly E-6alarm cable information, collecting 1-4asbestos precautions 4-5, 5-3auxiliary framing bars 4-10, 5-11
B
BDFB fuselocation B-7
Bill of Materials (BOM) 1-5BITS cable
assemblyE1 (BNC) E-5T1 (RJ-45) E-5
E1 (BNC)illustration 9-4testing 9-4
T1 (RJ-45)illustration 9-3testing 9-3
BITS cable routingillustration 9-6procedure 9-5
bracing, overhead 4-10
C
cablealarm, planning 1-4
cable routingBITS 9-1Ethernet 10-1fiber 11-1ground 8-1
power 7-1timing 9-1
cablesalarm cable assembly E-6BITS, testing 9-3Ethernet cable assembly E-2RS-232 CM Craft cable assembly E-4RS-232 Craft cable assembly E-3SDH BITS cable assembly E-5SONET BITS cable assembly E-5timing 9-1
cables, BITS 9-1casters, removing 4-7chassis ground, routing 8-1CISPR iicompliance information iconcrete subfloor, preparing 5-2conformity declaration iiCraft cable assembly E-3, E-4
D
damage, identifying 3-1debris, installation 2-2disclaimer idiscrepancy sheets A-4disposal of refuse 2-2document
comments iiiordering information iiiprinting history iiirelated documents iii, xviiirelease notes iiistandards ii
documentation, required 1-2documents needed for installation 1-2dolly assembly, removing 4-7, 5-7drawings, installation specification 1-5
E
E1 BITS cable assembly E-5EMC Directive iiequipment rack location, verifying 1-3equipment, required 1-2equipment, returning 3-2
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 I - 1
Ciena® Confidential and Proprietary
Index CoreDirector CI SwitchI
Ethernet cable assembly E-2Ethernet cable routing
illustration 10-3overview 10-1summary 10-1
Ethernet routingprocedure 10-2tools 10-1
ETSI side panel, attaching D-1
F
FCC iifiber information, collecting 1-4fiber management panel
moving 6-1fiber management, planning 1-4fiber routing
entering bay 11-3prerequisites C-2procedure 11-3summary 11-2tools and equipment 11-2
filler panel, rackattaching 6-3
floor mounting template 4-3floor preparation
concrete 4-2raised 5-2
flowchartsattaching ETSI side panel D-1BITS cable routing 9-2concrete floor installation 4-1Ethernet cable routing 10-1fiber routing 11-2ground cable routing 8-1installation summary 1-1moving fiber management panel 6-1power cable routing 7-1raised floor installation 5-1
fuse, BDFBspare, location B-7
fuse, blown B-7
G
general site information, collecting 1-3
ground and power information, collecting 1-4ground cable connection 8-7ground cable routing
prerequisites 8-2summary 8-1tools and equipment 8-1
ground cable terminal lug 8-5ground isolation plate 4-5, 4-9, 5-10ground, verifying 8-7
H
hazardous materials ii
I
I/O module connectors 10-4inspecting the system 3-1
discrepancy sheet 3-4, 3-5inspection 3-1inspection sheets A-1inspection table 3-3Installation
flowchart 1-1prerequisites 1-2
installationrequired documentation 1-2summary 1-1
installation debris 2-2installation preparation 1-1, 2-1Installation Specification 1-5installation specification 1-5installation template 5-3installation, planning 1-3interference iiisolation, power terminal 8-5
L
laserclass iproduct notice i
laser product notice ilaser safety warning i
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
I- 2 009-2004-188Ciena® Confidential and Proprietary
I CoreDirector CI Switch Index
leveling the rack 4-10List of Materials (LOM) 1-5M
miscellaneous cable information, collecting 1-4moving the fiber management panel 6-1
summary 6-1tools and materials 6-1
N
number, RMA 3-2
O
optical fiber routing 11-1overhead rack bracing 4-10
P
panel, fiber management 6-1planning the installation 1-3power and ground information, collecting 1-4power cable connection 7-5power cable routing 7-1
from overhead 7-3prerequisites 10-2summary 7-1tools and equipment 7-2, 10-1
power indicator fuse B-6power leads, verifying 7-7power terminal isolation 8-5power terminal lug 7-2, 7-4precautions
asbestos 4-5, 5-3preparing for installation 1-1, 2-1prerequisites
Ethernet cable routing 10-2ground cable routing 8-2moving the fiber management panel 6-1power cable routing 7-1rack installation
concrete floor 4-2raised floor 5-2
system inspection 3-1unpacking 2-2
printing history iiipublications, related iii, xviii
R
rack bracing, overhead 4-10rack filler panel
attaching 6-3removing 6-2
rack installationconcrete floor
summary 4-1tools and equipment 4-2
raised floor 5-1summary 5-1tools and equipment 5-2
rack, leveling 4-10raised floor access guide 5-3refuse, installation 2-2related documents iii, xviiirelocating the fiber management panel 6-1removing casters 4-7removing dolly assembly 4-7, 5-7required tools and equipment 1-2Return Material Authorization (RMA) 3-2
procedure 3-2returning equipment 3-2RMA number 3-2routing
BITS cables 9-1summary 9-2tools and equipment 9-2
Ethernet cables 10-1fiber cables 11-1
summary 11-2power cables
from below a raised floor 7-4from overhead 7-3
RS-232 CM Craft cable assembly E-4
S
SDH BITS cable assembly E-5seismic requirements 5-5
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A009-2004-188 I - 3
Ciena® Confidential and Proprietary
Index CoreDirector CI SwitchI
side panel, ETSI D-1site planning
installation specification 1-5overview 1-3tools and equipment list 1-5
site survey 1-3site-specific information, documenting 1-5SONET BITS cable assembly E-5spare fuse, location B-7specifications, torque 4-12, 5-13standards for planning installation 1-5summary of installation steps 1-1superstructure information 1-3system ground 8-1system inspection 3-1system power 7-1
T
T1 BITS cable assembly E-5table, inspection 3-3Telcordia document standards iitemplate, floor mounting 4-3template, installation 5-3terminal lug, ground cable 8-5test data sheets A-5testing BITS cables
E1 (BNC) 9-4T1 9-3
timingSee BITS routing
tools and equipment list 1-5tools and equipment, summary 1-2, 2-1tools, required 1-2torque specifications, installation bolts 4-12, 5-13toxic emissions iitrademarks ii
U
unpackingprerequisites 2-2summary 2-1
unpacking the systemprocedure 2-2
USEPA ii
V
verifying ground 8-7verifying power leads 7-7verifying power terminal isolation 8-5
W
warninglaser safety i
weight, CoreDirector CI 2-2
NA and ETSI Rack Packages Hardware Installation ManualJanuary 3, 2005 - Revision A
I- 4 009-2004-188Ciena® Confidential and Proprietary
Recommended