Digital woven introduction 2015 aug. 25

Digital  Woven  Material Aug.  2015,                                      by    Erin

Colorful Design

Different denier of yarns for patterns / structures

No limitation for Graphic Design

Single layer vs. double layer

Double layer with backer

Single layer Front side (left) Back side (right)

Softer backer for lining

TPU H/F Welding & TPU Film Hot Melting

Different 3D Texture on the Top

Color Fading/ Gradient effect

Color Shifting (radiant yarn)

Metallic & Recycle yarns

Recycled yarn

Reflective yarn

Double Face Design

Stretch vs. Non-stretch Comparison

Zonal Stretchy

3D Weft Stretchy (Zonal Stretchy) Two Color Design

Less stretchy Large stretchy

Zonal Stretchy

Non-stretch

Non-stretch

Large stretch

Less stretch

Mesh-like stretchy

Weft & warp stretch

Weft stretch

3D & Stretchy

Samples

front

back

Shoes in Market (Bernhard Willhelm X Camper)

Shoes in Market (Nfinity)

Post - Treatment

ò  1. Avoid shrinkage issue

ò  2. Cutting die available

(no frayed edge & better seam strength result )

How to Start ? : Whole package

Effects

2 layers (see through)

3D raised

Weft stretch

.AI file with shell pattern Clear color way map

Material limitations

ò  Maximum 12-color design (backing color is included)

ò  120cm maximum width for non-stretch design

120cm (weft)

warp

weft

Lead-time

ò  Sample lead-time : 2-3 weeks

- Total new design with existing 216 color yarns

- We need 2 more weeks if samples need customized color yarn

ò  Production lead-time : 4-6 weeks (depends on the quantity)

- Forecast is needed for us to prepare color yarn

MOQ

ò  MOQ: §  For one piece upper: 2,000 pairs per article per color

§  For continuous/random pattern: 1,000 yards

à  3 continuous sizes should share one upper/ shape

Example: size M6.5#, M7#, M7.5# => use the same upper/ shape 1

size M8#, M8.5#, M9# => use the same upper/ shape 2

size M 9.5#, M10#, M10.5# => use the same upper/ shape 3

à So we’ll offer 3 shapes (shape 1,2,3) for 9 sizes (M6.5#~ M10.5#)

²  We must receive all shapes (for all sizes) and correct colors to prepare samples for your confirmation 6-8 weeks before production.

Capacity

ò  Current: 37 machines (1 machine = 100Y/day)

Daily capacity: 3,700Y (1Y= 3 pairs )

à We plan to have 61 machines by the end of 2015.

450,000 pairs/ month (calculated by 25 working days)

The End