Profibus project management, design and component selection andy smith

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Products Solutions Services

Project management, design and component selection

Project delivery

Profibus in Process 2013

Instrument

engineering

System architecture

design

Network design Network

component

selection

Field

enclosures

Installation

Performance

& safety

calculations

Design

deliverables

Integration Test &

verification Asset

management

Maintenance &

training

Engineering principles and guidelines

Profibus in Process 2013

Profibus DP

RS 485 Profibus PA

MBP Max. 1900 m

UBUS = 24 V

I BUS = < 400 mA

Profibus DP

RS 485 Profibus PA

MBP-IS Max. 1000 m

UBUS = 13,5 V

I BUS = < 110 mA

for ia / ib IIC

Engineering principles and guidelines

Profibus in Process 2013

T

Profibus PA

Profibus DP (RS 485)

1-12 13-14 15-18 19-24 25-32

120 m 90 m 60 m 30 m 1 m

Line construction with spur

Trunk line

Spur

Max. spur length (each)

No. of nodes

Networking components – PROFIBUS DP/PA - Topology

Profibus in Process 2013

Networking components – PROFIBUS DP/PA - Topology

Profibus in Process 2013

Siemens DP/PA link module P+F SK3 Compact P+F SK1

Networking components – PROFIBUS DP - Topology

Profibus in Process 2013

Networking components – Profibus DP ProfiHub

Profibus in Process 2013

ProfiHub A5

ProfiHub B5

• 5 Galvanic isolated channels (segments).

• Suitable for RS 485 based networks (PROFIBUS DP, DP-V1,

DP-V2 and MPI).

• Transmission speeds: 9,6 Kbit/s …12 Mbit/s.

• Each channel complies to the DP - RS 485 specification.

• Integrated termination facility for each channel and trunk line.

• IP 65 classification.

• Each channel can serve 1 up to 31 devices.

• No limit in serial placement or cascading of ProfiHubs.

Networking components – Profibus DP ProfiHub

Profibus in Process 2013

RS485

• Large networks with star and tree topology

• No limit in the cascading of ProfiHubs

Networking components – DP connectors

Profibus in Process 2013

• Wide choice of Cable to suit each application.

• 9-pin DIN is standard way to connect Profibus DP devices together.

• Outdoor equipment generally cable-glanded and hard-wired.

• DP has 5 pin and PA 4 pin M12 plugs and sockets

Networking components – PROFIBUS PA - Topology

Profibus in Process 2013

Networking components – PROFIBUS PA - Topology

Profibus in Process 2013

P+F Segment protector

P+F Segment protector

Weidmüller T Box

Weidmüller Junction Box

Cord sets

Segment design drawings

Profibus in Process 2013

FIT-971801-02 24 - 49 - 0

Bus 4_6 - 54 Addr. 55

FIT-971801-06 24 - 49 - 0

Bus 4_6 - 54 Addr. 57

FIT-971801-07 24 - 49 - 0

Bus 4_6 - 54 Addr. 58

FIT-971801-08 24 - 49 - 0

Bus 4_6 - 54 Addr. 59

FIT-971801-09 24 - 49 - 0

Bus 4_6 - 54 Addr. 60

LS-421001-83 17 - 36 - 0

Bus 4_6 - 54 Addr. 42

LS-421001-96 17 - 37 - 0

Bus 4_6 - 54 Addr. 53

LS-421001-108 17 - 36 - 0

Bus 4_6 - 54 Addr. 41

LS-421001-120 17 - 37 - 0

Bus 4_6 - 54 Addr. 45

PIT-421001-212 17 - 37 - 0

Bus 4_6 - 54 Addr. 50

PIT-971801-01 24 - 49 - 0

Bus 4_6 - 54 Addr. 54

PIT-971801-04 24 - 49 - 0

Bus 4_6 - 54 Addr. 56

TT-421001-094 17 - 37 - 0

Bus 4_6 - 54 Addr. 43

TT-421001-119 17 - 37 - 0

Bus 4_6 - 54 Addr. 44

TT-421001-138 17 - 37 - 0

Bus 4_6 - 54 Addr. 46

TT-421001-152 17 - 37 - 0

Bus 4_6 - 54 Addr. 47

TT-421001-160 17 - 37 - 0

Bus 4_6 - 54 Addr. 48

TT-421001-168 17 - 37 - 0

Bus 4_6 - 54 Addr. 49

TT-421001-213 17 - 37 - 0

Bus 4_6 - 54 Addr. 51

TT-421001-216 17 - 37 - 0

Bus 4_6 - 54 Addr. 52

Original Scale

The Copyright of this Drawing is reserved by Endress + Hauser Ltd.

It is issued on condition that it is not copied or reproduced either

wholly or in part to a third party without written consent.

Tel: +44 161-286-5000

description

REMOVE ALL BURRS & SHARP EDGES

UNLESS OTHERWISE STATED

ALL DIMENSIONS IN MILLIMETRES

DO NOT SCALE

PROJECTION

Checked

TITLE

E+H Ref

Approved

Drawn

Customer

rev date

Drg.No.

Revision

Date

Date

drawn

Date

app'dchk'd

IF IN DOUBT ASKNOTES:-

DJM

SHEET 1 OF 1

For Information OnlyN.T.S.

Cargill Multi-Discipline Facility

Efremov

CUSTOMER O/NO. 1 O 031500

PROJECT NO. 40531063

BP 4_6 Segment 5440531063

Segments calculation and design tools

Profibus in Process 2013

Network test and verification

• Test & verification services ensure:

• The installed networks meet the network design criteria

• They are robust and reliable

• They meet the required industrial safety standards

• They are correctly documented to assist with future maintenance

• They form part of a functional asset management system

• Reliable networks contribute to:

• Higher plant availability

• Improved plant performance

• Contributes to final product quality – regulated industries

• Improvements in maintenance procedures and cost reduction

Profibus in Process 2013

Network test and verification

• Physical inspection

• Confirm that design documents have been followed.

• Checks for bus terminators.

• Check for correct cable installation • Cable type

• Spur lengths

• Bend radius

• Cable separation

• Correct labels

• Correct number of devices per network.

• Consistent earthing concept.

• Compliance with intrinsically safe requirements.

• Junction boxes correctly installed and glanded.

Profibus in Process 2013

Network test and verification

• Communication test

• Confirm all master bus settings are correct

• Confirm all devices are in data exchange

• Ensure communication retries are within accepted tolerances

• Use industry standard analysis tools to confirm: • all devices are in data exchange

• number of communication retries

• number of communication illegal responses

• Confirm devices recover after disconnection

• Confirm system recovers on start up

Profibus in Process 2013

Certified Profibus training in the UK

Profibus in process 2013

• Profibus Competence Centre

• Profibus Training Centre

• X.ji@mmu.ac.uk

• 0161 247 6273

• Profibus Training Centre

• andy@verwertraining.com

• 01625 871199

More information at www.uk.profibus.com

Products Solutions Services

Project management, design and component selection

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