Kerf cutting presentation

Don’t be the Victim of a Bad System

S i g n C o m p M a ke s $ e n s e

2.5

E n d l e s s P o s s i b i l i ti e s

Kerf Cutting

Simple Easy Steps

E n d l e s s P o s s i b i l i ti e s

S i g n C o m p ’s K e r f C u tti n g W o r k s h e e t a n d i n s t r u c ti o n s m a k e i t s i m p l e

Step 1:Turn your frame so that it is up side down withthe clip channel facing the fence.

Step 2:Determine the number of cuts needed to make theradius. To help determine how far apart the saw cutsshould be, and how many cuts to make, use thefabricator formula below:

1 - Take the outside perimeter of the radius (OPR) andsubtract the inside perimeter of the radius (IPR). Thisgives the amount of frame (F) to be removed.(OR - IR = F)2 - Divide the above amount (F) by the thickness ofthe saw blade (S). This will give the number of sawcuts. (C). (F : S = C)3 - Divide the outside perimeter radius (OPR) by thenumber of saw cuts (C). This is the distance neededbetween saw cuts (D). (OR : C = D)

Step 3:Mark the cut locations on the frame. Be sure to leave6 - 8” on either end of the rolled radius. This will allowfor smooth transitions into straight sections.

Step 4:Raise saw blade so that when you pull the bladethrough the frame, the back return is not cut.(Raise the blade approx. 1/8” to 3/16”)

Step 5:Cut frame at first mark, repeat cut at each mark untilyou have made a cut at each mark.

NOTE: Center to Center Cuts are rounded to the nearest 1/16”. Cuts may or maynot touch when achieving the desired radius. The built in tolerance allow foradjustment to the radius.

Assembly Instructions forFlat Bleed Retro FramePart #2104

Assembly Instructions:

Step 6:Insert a 1” x 1/8” x (by length of corner framesection),strap of aluminum into corner angle slotof the Flat Bleed Retro Frame bottom only. (See “E”)

Step 7:Form the frame to the radius. Once the desiredradius is achieved, tack weld the strap to the frame.This will hold the radius. (See “F”)

Ke r f C u tti n g m a d e e a sy w i t h S i g n C o m p

Assembly Instructions forFlat Bleed Retro FramePart #2104

Step 8:Place radius on cabinet or steel frame work. Attachthe frame to the cabinet or steel frame work. Onceyou have secured the frame to the cabinet or steelframe work, stitch weld the bottom of the frame tothe 1/8” aluminum as required.(Note: Significant integrity is restored to theframe by stitch welding the strap to theframe.) (See “F”)

Ke r f C u tti n g m a d e e a sy w i t h S i g n C o m p

Step 9:Installation of the radius corner frame is nowcomplete. Repeat steps 1-3 for the remaining corneror corners.

A s s m a l l a s a 3 ’ d i a m e t e r

Kerf (n.) A notch, channel, or slit

K e r f C u tti n g m a d e s i m p l e b y S i g n C o m p

A consistent maximum cutting depth can be difficult to achieve when kerf cutting.

An example of the Series 3 Bleed cut a bit to farWhich will remain visible after applying face material

Advantage of the Series 3 Frameless cuts at maximum depthIs they are hidden after applying face material

Many of SignComp’s profiles allow you to kerf cut the body

2104 can be use for cabinets, large shapes , and channel letters

Custom shapes that allow for a Seamless/Frameless and allows for full illumination

C u s t o m • S e a m l e s s • F r a m e l e s s s h a p e s

SignComp’s tension system enables you to install faces in the field, change outs, or remove just a portion for service

S i g n C o m p A l e a d e r i n Te n s i o n S y s t e m s

SignComp’s 2104 allows you to shape and recover the structural integrity.

While providing a light weight solution

T h e m o s t V e r s a ti l e E x t r u s i o n f o r K e r f C u tti n g

Many of SignComp’s systems Provide provisions that lend to Creative designs when Kerf Cut

E c o n o C o m p • S t a n d a r d • C o m m e r c i a l • A r c h i t e c t u r a l

S i z e d o e s n ’ t m a tt e r

W i t h S i g n C o m p t h e o n l y l i m i t i s y o u r i m a g i n a ti o n

Corporate Identity is no

longer limited to a traditional

sign.

W i t h S i g n C o m p t h e o n l y l i m i t i s y o u r i m a g i n a ti o n

Thank

You

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