James murcott farm digester engineering closerstill may 13

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On Farm AD

UK Gas Mixing &

De-gritting Technology

History 1974-1989

In 1974, I built a small 1m3 digester to run on cattle muck

In 1975, Michael Chesshire joined me and formed farmgas Ltd, building an experimental 7m3

digester, running on pig slurry

1977-89, farmgas Ltd was building an average of one farm digester/year, as well as an even larger number of sewage works digesters

Smallest installation was 30m3 on a pig farm

Numerous awards, including abattoir & monastery digesters

During the height of the ’90’s, were building one farm-scale AD plant per month, as Waste Refineries International

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Engineering Development of UK Farm-AD

1976 – Energy Show, Earls Court

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Mr Evans - 1978

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70m³ FGB on show-1981

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Burford House Food Waste TrialsEquipment supplied by Methanogen

1996-1998 Restaurant Waste 1998-2001 Kitchen Waste

2001-2003 Pathogen Researchwww.methanogen.co.uk

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6

Digesters: The Agri-technology

Before: What happens if we do

nothing

After: This 20 year old digester has saved its owner

thousands in displaced fossil fuel fertilisers & house

heating costs, as well as reducing smells, emissions

and pollution

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7

Digester Design Concepts

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Our digester designs have a combined operating time in the UK of more than

450 years, with many having run for 20 years and more on a wide variety of

feedstocks.

They feature simple installation, low parasitic load and easy, user-friendly operation

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Self Build

Build TankMixing pipes Install roof

Connect control kioskCommission

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Farm Scale Digester Variety

w

w

w.

m

et

ha

no

ge

n.

co

.u

k10

Successful Small Scale AD: Digester must be integrated into farming

practice

Freshest feedstock (slurries/manures)

Feedstock hygiene

Simple to operate

Don’t be greedy – no overfeeding!

Avoid digester ‘spiral of death’

Pumps/macerators

1136 Port Gas Mixing

Rotary Valve

Gas Mixing

Technology

Development

12www.methanogen.co.uk

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• This digester design with a patented

automatic de-gritting system is available in

all sizes, large and small.

• Never stop the digester to empty it again

• Feed gritty feedstocks such as slurry from

cows bedded on sand/ash or unwashed

sugar beet

• Highly efficient mixing system uses less

than 1W/m3 to mix the feedstock.

• Long-lived insulated structural GRP

roof, proven over 30 years

The Latest Technology-

No Grit Problem

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Degritting at different scales

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Reducing Capital Cost

Marches Biogas

Agridigestore

Methanogen roof design

Methanogen elevated belt press separator

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Driving AD Technology Forward

CNG powered

Volvo. Methanogen

gas scrubbing &

compression

system

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17 Community Food Waste Growing Trials

James Murcott

Methanogen (UK) Ltd

info@methanogen.co.uk

www.methanogen.co.uk

M: 07980 541520Twitter: BiogasUK

Blog: anaerobicdigest.tumblr.com

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