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Linking Strategy, Technology and Innovation …. In India-
Specific Solutions
PROPOSAL :
NEW ‘INDUSTRY RELEVANT COURSES’
TARGET BENEFICIARY : THE INDIAN MANUFACTURING INDUSTRY
“Mission”
To focus on strengthening specific knowledge & skill areas to help achieve full individual potential, in a highly competitive global employment market
To apply practical knowledge acquired by industry professionals, and develop future industry-ready professionals
To develop a continuously evolving knowledge-base based on the dynamic nature of current industry practices
Enhancing Higher Education
outcomes through introduction of
contemporary and Industry-
relevant programs
“ Vision”
During the study of the new programs, every student will gain powerful insights into what really matters in industry-specific professional situations
We will provide the students with the tools and skills needed for continuous life-long learning, and to become productive citizens in an atmosphere that encourages flexible thinking and creativity.
Environmental Scan “India is lacking a quality mindset and internationalization is emerging as a competitive compulsion to inculcate quality. By any indicators of excellence, India is falling behind. Everyone agrees that India’s higher education sector is in poor shape. Neither can it serve the growing demand for access, nor does it have the quality required by a growing economy.”
- FICCI Higher Education Summit
“It is surprising that an academic system as large and complex as India's has almost no “thinking capacity” on higher education. There are no agencies -- other than the University Grants Commission -- in or outside of government that focus on higher education policy or development. Foreign academics and universities cannot help India to develop solutions for domestic higher education challenges. Only those who are familiar with the problems and the complexities of Indian society can provide creative and specific ideas. This problem solving requires a cadre of Indians who focus their attention on higher education, backed by accurate industry information.”
- U.S.-India Higher Education Summit Oct 2011
"Whose Stakes are Higher in Academia-Industry Collaborations?" Industry is the end-consumer of talent and has more to lose by not participating in the talent development process. Indian higher education system has a long way to go in terms of building a quality mindset, however, industry has a major role to play as a part of triple helix of university, industry and government interactions.
- CII University-Industry partnership
Indian Higher Education Sector : Current & Future Perspectives
Being one of the world’s youngest nations, India has a median age of 25 years and is expected to have the largest working-age population by 2030. Certain growth drivers are expected to alter the way Indian market looks, bringing a lot of opportunities for the young. Demand for educated skilled work force will increase with rising share of service sector in India’s GDP…..and new employment avenues requiring skilled manpower are expected to open up…..
There lies a dire need for better adaptability in higher education system so that it continues to provide the required skills and trained workforce to the economy as it integrates with the world economy. It is also essential that the country’s capacity in higher education is aligned to the demand for skills from the economy.
Due to inadequate scope/infrastructure of higher education in India, import of education is happening at a large scale. 4,50,000+ Indian students spend ~ Rs 58,500 crore (US$ 13 Bn) annually on education abroad. This shows that India is losing out many of its valuable resources due to insufficient scope in higher education sector. Source : CII Higher Education Report
Currently, there are about 500 Mn jobs in India. As much as 90% of the available jobs are skill-based, requiring vocational training, 9% jobs are knowledge based and 1% jobs are both knowledge & skill based. In the next 5 years, share of services will grow by another 3-4%. Of the estimated 90 Mn jobs which are to be created in the next 5 years, almost 50% or 45 Mn are expected to be in services.
5
Target Sectors & Industries
Business Need
NEW TECHNOLOGY
INTEGRATED PRODUCT DEVELOPMENT
CAPABILITIES
NEW PRODUCTS INNOVATION
Knowledge & Project
Management
capabilities Lean & Agile
processes
Current & Emerging
Technology
management Multi-disciplinary
Knowledge base
Concurrent
Engineering Design for
Manufacturability
Multi-Disciplinary Requirements
TECHNOLOGY & QUALITY Packaging
Materials & Processes Quality Standards
Research & Development Technology Ergonomics
Performance Testing
MARKETING Marketing Research
Competition Product Life
Customer Aesthetics
Sales After-sales Service
FINANCE & ADMIN Costing Shipping Logistics Storage
LEGAL AFFAIRS Patents Safety
Environment Sustainability
Waste Disposal
MANUFACTURING Operations
Plant & Machinery Production & Assembly
Production Volumes Procurement / Supply Chain
Quality Control
Linking Strategy, Technology and
Innovation …. In India-Specific Solutions
STRATEGIES AND ACTION PLANS
BUSINESS PLAN
Why INTEGRATED PRODUCT DEVELOPMENT ?
What is Manufacturing ? It’s what happens when Innovation turns into Products ….
What makes this transition work ?
Manufacturers that innovate, navigate the global value chain, cultivate workforce talent, and
embrace lean and agile methods and processes – through strong Design &
Development teams.
New ideas about processes, services and products are generated constantly on shop floors, in research
institutions, and in garages around the country.
That’s Innovation
What stops the process ?
An inability by manufacturers to access new technologies, new markets, and skilled workers.
Producing innovative goods, and constantly improving the
process and service components that comprise a
product
That’s Manufacturing in the World today
What is INTEGRATED PRODUCT DEVELOPMENT ?
Integrated Product Development (IPD) covers organizational and technical processes for the efficient and effective development of innovative technology oriented products, services and systems.
ROBUST ENGINEERING
MATERIALS, PROCESSES &
PRODUCTION PLANNING
Functional Disciplines
AESTHETICS
US
ER
EN
HA
NC
EM
EN
T
APPROPRIATE TECHNOLOGY
BUSINESS NEEDS
PR
OD
UC
T P
ER
FO
RM
AN
CE &
MA
NU
FA
CTU
RIN
G P
RO
CES
SES
SIM
ULA
TIO
NS
Integrated Product Development Process
New V/S Traditional Programs : Integrated Product Development
BUSINESS
STRATEGY
PRODUCT
STRATEGY
INITIAL
DESIGN
PRODUCT
ENGINEERING
ELECTRONICS
& EMBEDDED
SYSTEMS
TOOL & DIE
DESIGN
TECHNOLOGY,
MATERIALS &
PROCESSES
PRODUCTION
STARTUP
DESIGN & INNOVATION
INDUSTRIAL DESIGN
INDUSTRIAL DESIGN ENGINEERING
ENGINEERING DESIGN
INTEGRATED PRODUCT DEVELOPMENT
CONCEPT PRODUCTION
DESIGN MANAGEMENT
INNOVATION & PRODUCT DEVELOPMENT
SUSTAINABLE PRODUCT DEVELOPMENT
SYSTEMS & CONTROLS ENGG.
PRODUCT DEVELOPMENT & PRODUCTION
MECHANICAL &
AUTOMATION
ENGINEERING
ELECTRONICS
ENGINEERING
PRODUCTION ENGINEERING
EMBEDDED
TOOL & DIE
DESIGN
MBA
* Based on Global Higher Education Trends & Domestic Industry Requirements
Course Content : New IPD Programs
MANAGEMENT
STUDIES
INDUSTRIAL
DESIGN
MECHANICAL
ENGINEERING
MECHATRONICS ELECTRONICS
ENGINEERING
EMBEDDED
TECHNOLOGY
MATERIALS &
PRODUCTION
ENGINEERING
INDUSTRIAL DESIGN ENGINEERING
DESIGN & INNOVATION
ENGINEERING DESIGN
SYSTEMS & CONTROLS ENGINEERING
INNOVATION & PRODUCT DEVELOPMENT
PRODUCT DEVELOPMENT & PRODUCTION
INTEGRATED PRODUCT DEVELOPMENT
SUSTAINABLE PRODUCT DEVELOPMENT
DESIGN MANAGEMENT
Resource Requirements
FACULTY
WORKSHOP
FACILITIES
(models /
prototypes)
IT LABS
HARDWARE : PC WORKSTATION
SOFTWARE : RHINO / SOLIDWORKS / AUTOCAD PRO-E / UNIGRAPHICS / CATIA V5 ANSYS / NASTRAN
WOODWORKING SHEETMETAL PU-FOAM / THERMOCOLE
MANAGEMENT STUDIES INDUSTRIAL DESIGN ERGONOMICS & HUMAN-INTERFACE MECHANICAL ENGINEERING & KINEMATICS COMPONENT LEVEL DESIGN PRODUCT DEVELOPMENT MATERIALS & PROCESSES PRODUCTION TECHNOLOGY & AUTOMATION EMBEDDED TECHNOLOGY MECHATRONICS CAE & SIMULATION
New IPD Programs & their Attributes
PROGRAM NAME PROGRAM TYPE CURRENT AVAILABILITY
UG (4 yrs) PG (2 yrs) IP (5 yrs) PDP (3 mth) INDIA INTERNATIONAL
INDUSTRIAL DESIGN ENGINEERING
ENGINEERING DESIGN
SYSTEMS & CONTROLS ENGINEERING
DESIGN & INNOVATION
PRODUCT DEVELOPMENT &
PRODUCTION
INNOVATION & PRODUCT
DEVELOPMENT
INTEGRATED PRODUCT DEVELOPMENT
SUSTAINABLE PRODUCT
DEVELOPMENT
DESIGN MANAGEMENT
UG : UNDERGRADUATE PG : POSTGRADUATE IP : UG + PG INTEGRATED PROGRAM PDP : PROFESSIONAL DEVELOPMENT PROGRAM
Expected Salary Compensations (P/M in Lakhs)
QUALIFICATIONS (PG) 0.50-0.70 0.70-0.90 0.90-1.20
INDUSTRIAL DESIGN ENGINEERING
ENGINEERING DESIGN
SYSTEMS & CONTROLS ENGINEERING
DESIGN & INNOVATION
PRODUCT DEVELOPMENT & PRODUCTION
INNOVATION & PRODUCT DEVELOPMENT
INTEGRATED PRODUCT DEVELOPMENT
SUSTAINABLE PRODUCT DEVELOPMENT
DESIGN MANAGEMENT
* As per current Industry Standards
Comparative Program Fees P.A – Indian Private Institutes
INSTITUTE B.TECH M.TECH
VIT 1,10,000 1,25,000
MANIPAL UNIVERSITY 2,45,500 1,96,500
GALGOTIAS 1,07,750 1,07,750
G.D. GOENKA 2,50,000 3,95,000
LINGAYA’S UNIV. 1,44,500 87,000
MANAV RACHNA 1,58,500 78,000
NIIT 2,45,000 1,50,000
SHIV NADAR UNIV. 3,30,000 3,75,000
SRM UNIV. 1,50,000 1,00,000
MIT PUNE 2,10,000 2,10,000
DSK PUNE 5,00,000 -
DY PATIL PUNE 1,00,000 1,00,000
DYP-DC PUNE 7,00,000 7,00,000
AMITY UNIV. 83,000 56,000
Linking Strategy, Technology and
Innovation …. In India-Specific Solutions
STRATEGIES AND ACTION PLANS
BUSINESS PLAN
Potential Revenue Models : New Proposed Programs
E-LEARNING
WORKSHOPS & SEMINARS
CONTINUOUS LEARNING PROGRAMS
UNDERGRADUATE PROGRAMS
POSTGRADUATE PROGRAMS
DUAL DEGREE PROGRAMS
PHD & RESEARCH
Master Plan : IPD Programs
PROGRAM NAME TYPE DURATION
(YRS) ROLL-OUT PLAN - IPD PROGRAMS
PHASE 1 PHASE 2 PHASE 3 PHASE 4 PHASE 5
1 INDUSTRIAL DESIGN ENGINEERING
PG 2
IP 5 PDP 0.25
2 ENGINEERING DESIGN
UG 4 PG 2 PDP 0.25
3 SYSTEMS & CONTROLS ENGINEERING PG 2 PDP 0.25
4 DESIGN & INNOVATION
PG 2 IP 5
PDP 0.25
5 PRODUCT DEVELOPMENT & PRODUCTION
PG 2
IP 5 PDP 0.25
6 INNOVATION & PRODUCT DEVELOPMENT
PG 2
PDP 0.25
7 INTEGRATED PRODUCT DEVELOPMENT
PG 2
IP 5 PDP 0.25
8 SUSTAINABLE PRODUCT DEVELOPMENT
UG 4 PG 2 PDP 0.25
9 DESIGN MANAGEMENT PG 2 PDP 0.25
Detailed Plan : Phase 1
PROGRAM NAME TYPE DURATION
(YRS)
FEES P.A / BATCH (Rs in
Lakhs) STUDENTS /
BATCH
5 YEAR PLAN
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5
1 INDUSTRIAL DESIGN ENGINEERING PG 2 2.5
40 Batch-1 Batch-2 Batch-3 Batch-4 Batch-5
PDP 0.25 3 20 Batches: 2 Batches: 3 Batches: 4 Batches: 4 Batches: 4
2 ENGINEERING DESIGN PG 2 2.5
40 Batch-1 Batch-2 Batch-3 Batch-4 Batch-5
PDP 0.25 3 20 Batches: 2 Batches: 3 Batches: 4 Batches: 4 Batches: 4
3 PRODUCT DEVELOPMENT & PRODUCTION PDP 0.25 3 20 Batches: 2 Batches: 3 Batches: 4 Batches: 4 Batches: 4
4 INNOVATION & PRODUCT DEVELOPMENT PDP 0.25 3 20 Batches: 2 Batches: 3 Batches: 4 Batches: 4 Batches: 4
5 INTEGRATED PRODUCT DEVELOPMENT PG 2 2.5
40 Batch-1 Batch-2 Batch-3 Batch-4 Batch-5
PDP 0.25 3 20 Batches: 2 Batches: 3 Batches: 4 Batches: 4 Batches: 4
5 Year Revenue Projection : Phase 1
PROGRAM NAME TYPE
NO. OF YRS
FEES P.A
(Lakhs) NOS / BATCH
5 YEAR PLAN
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 NOS REV. NOS REV. NOS REV. NOS REV. NOS REV.
1 INDUSTRIAL DESIGN ENGINEERING
PG 2 2.5 40 40 100.00 80 200.00 80 200.00 80 200.00 80 200.00 PDP 0.25 3 20 40 120.00 60 180.00 80 240.00 80 240.00 80 240.00
2 ENGINEERING DESIGN PG 2 2.5 40 40 100.00 80 200.00 80 200.00 80 200.00 80 200.00 PDP 0.25 3 20 40 120.00 60 180.00 80 240.00 80 240.00 80 240.00
3 PRODUCT DEVELOPMENT & PRODUCTION PDP 0.25 3 20 40 120.00 60 180.00 80 240.00 80 240.00 80 240.00
4 INNOVATION & PRODUCT DEVELOPMENT PDP 0.25 3 20 40 120.00 60 180.00 80 240.00 80 240.00 80 240.00
5 INTEGRATED PRODUCT DEVELOPMENT
PG 2 2.5 40 40 100.00 80 200.00 80 200.00 80 200.00 80 200.00 PDP 0.25 3 20 40 120.00 60 180.00 80 240.00 80 240.00 80 240.00
900.00 1500.00 1800.00 1800.00 1800.00
Staff Salaries
PROGRAM NAME FACULTY SALARY P.A 5 YEAR PLAN
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 NOS. SALARY NOS. SALARY NOS. SALARY NOS. SALARY NOS. SALARY
1 INDUSTRIAL DESIGN ENGINEERING (PG + PDP)
HOD 21.00 1 21.00 1 23.10 1 25.20 1 27.30 1 29.40 PROF 15.00 1 15.00 2 33.00 2 36.00 2 39.00 2 42.00 ASS. PROF 12.00 2 24.00 3 39.60 4 57.60 4 62.40 4 67.20 LECT 7.80 2 15.60 3 25.74 4 37.44 4 40.56 4 43.68 VISITING 1.50 2 3.00 4 6.60 6 10.80 8 15.60 8 16.80
2 ENGINEERING DESIGN (PG + PDP)
HOD 21.00 1 21.00 1 23.10 1 25.20 1 27.30 1 29.40 PROF 15.00 1 15.00 2 33.00 2 36.00 2 39.00 2 42.00 ASS. PROF 12.00 2 24.00 3 39.60 4 57.60 4 62.40 4 67.20 LECT 7.80 2 15.60 3 25.74 4 37.44 4 40.56 4 43.68 VISITING 1.50 2 3.00 4 6.60 6 10.80 8 15.60 8 16.80
3 PRODUCT DEVELOPMENT & PRODUCTION (PDP)
HOD - - - - - PROF 15.00 1 15.00 1 16.50 1 18.00 1 19.50 1 21.00 ASS. PROF 12.00 1 12.00 1 13.20 1 14.40 1 15.60 1 16.80 LECT 7.80 2 15.60 2 17.16 2 18.72 2 20.28 2 21.84 VISITING 1.50 2 3.00 4 6.60 6 10.80 8 15.60 8 16.80
4 INNOVATION & PRODUCT DEVELOPMENT (PDP)
HOD - - - - - PROF 15.00 1 15.00 1 16.50 1 18.00 1 19.50 1 21.00 ASS. PROF 12.00 1 12.00 1 13.20 1 14.40 1 15.60 1 16.80 LECT 7.80 2 15.60 2 17.16 2 18.72 2 20.28 2 21.84 VISITING 1.50 2 3.00 4 6.60 6 10.80 8 15.60 8 16.80
5 INTEGRATED PRODUCT DEVELOPMENT (PG + PDP)
HOD 21.00 1 21.00 1 23.10 1 25.20 1 27.30 1 29.40 PROF 15.00 1 15.00 2 33.00 2 36.00 2 39.00 2 42.00 ASS. PROF 12.00 2 24.00 3 39.60 4 57.60 4 62.40 4 67.20 LECT 7.80 2 15.60 3 25.74 4 37.44 4 40.56 4 43.68 VISITING 1.50 2 3.00 4 6.60 6 10.80 8 15.60 8 16.80
TOTAL FACULTY COST 327.00 491.04 624.96 696.54 750.12
SUPPORT STAFF ADMIN 3.00 2 6.00 3 9.90 4 14.40 4 15.60 4 16.80 TECHN. 3.60 2 7.20 3 11.88 4 17.28 4 18.72 4 20.16 OTHER 0.12 2 0.24 3 0.40 3 0.43 4 0.62 4 0.67
TOTAL SUPPORT STAFF 13.44 22.18 32.11 34.94 37.63
TOTAL STAFF COSTS 340.44 513.22 657.07 731.48 787.75
Capex & Infrastructure Costs : Phase 1
CAPEX ITEM YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5
IT & NETWORKING 450.00 450.00
WORSKSHOP EQUIPMENT 10.00
CONSUMABLES 3.00 5.00 12.00 12.00 12.00
TOTAL COST 463.00 455.00 12.00 12.00 12.00
INFRASTRUCTURE AREA (SFT)
SPACE REQUIREMENT TOTAL NOS COST/SFT TOTAL COST YR 1 YR 2 YR 3 YR 4 YR 5
CLASSROOMS 750 3 3 6 3000 135.00
DESIGN STUDIOS 1000 2 2 4 3000 120.00
AV ROOMS 750 2 2 4 3500 105.00
IT LABS (DESIGN) 750 1 1 2 3000 45.00
IT LABS (EMBEDDED) 500 1 1 3000 15.00
IT LABS (CAE) 750 1 1 3000 22.50
IT LABS (SIMULATION) 500 1 1 3000 15.00
WORKSHOP-FOAM 1000 1 1 2500 25.00
WORKSHOP-WOODWORKING 1500 1 1 2000 30.00
WORKSHOP-SHEETMETAL 750 1 1 2000 15.00
280.00 217.50 0.00 0.00 527.50
ROI : 5 Year Projection (Phase 1)
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 TOTAL
TOTAL INCOME 900.00 1500.00 1800.00 1800.00 1800.00 7,800.00
TOTAL STAFF COSTS (including 10% raise yearly) 340.44 513.22 657.07 731.48 787.75 3,029.96
TOTAL CAPEX 463.00 455.00 12.00 12.00 12.00 954.00 TOTAL INFRASTRUCTURE 280.00 217.50 497.50
OVERHEADS (15%) 162.52 177.86 100.36 111.52 119.96 672.22
TOTAL COSTS 1,245.96 1,363.57 769.43 855.01 919.71 5,153.68
SURPLUS/DEFICIT (345.96) 136.43 1,030.57 944.99 880.29
% SURPLUS/DEFICIT -28% 10% 134% 111% 96%
References
Linking Strategy, Technology and Innovation …. In India-
Specific Solutions
THANK YOU FOR YOUR ATTENTION !
June 2012
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