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OSHA Most Frequently Cited Serious Violations
General Industry - FY-2006
Number of Serious Violations – FY 2006
2
Most Frequently Cited Serious Violations in General Industry
FY 2006
1418
1155
733
689
645
589
572
564
556
522
212(a)(1) - O
1200(e)(1) - Z
212(a)(3)(ii) - O
23(c)(1) - D
1200(h)(1) - Z
151(c) - K
147(c)(1) - J
215(b)(9) - O
147(c)(4)(i) - J
305(b)(1) - S
Sta
nd
ard
& S
ub
pa
rt:
19
10
.
Machine Guards - General
Eye & Body Flushing Facilities
Point of Operation
Open-Sided Floors
Conductors Entering Cabinets/Boxes/Fittings Protected from Abrasion
Lockout/Tagout - Program
Grinders-Tongue Guards
Hazard Communication – Information & Training
Note: There were also 1222 Section 5(a)(1) General Duty Clause violations cited for all inspections during this period.
Lockout/Tagout - Procedures
Hazard Communication – Written Program
Number of Serious Violations – FY 2006
3
Subpart D - Walking/Working Surfaces (1910.21 - 30)
689
249
132
97
83
23(c)(1)
22(a)(1)
22(a)(2)
24(h)
23(a)(8)
Open-sided floors
Housekeeping
Wet floors
Stair railings
Floor holes
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2006
4
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
(1910.33 - 39)
265
153
153
72
60
37(a)(3)
37(b)(2)
36(d)(1)
37(b)(4)
37(b)(5)
Exit route doors unlocked
Exit marking
Exit access signs
Sta
nd
ard
: 19
10.
“Not an Exit” signs
Exit routes free & unobstructed
Number of Serious Violations – FY 2006
5
Subpart F - Powered Platforms(1910.66 - 68)
127
13
8
67(c)(2)(v)
67(c)(2)(ii)
67(c)(2)(iv)
Trained operators for aerial lift
Sta
nd
ard
: 19
10.
Body belt & lanyard when working from aerial lift
Secure work position for employees in basket
Number of Serious Violations – FY 2006
6
Subpart G - Occupational Health(1910.94 - 98)
202
87
86
83
59
95(c)(1)
95(k)(1)
95(g)(1)
95(d)(1)
95(b)(1)
Hearing conservation program
Administrative/Engineering controls
Sta
nd
ard
: 19
10.
Audiometric testing program
Training program
Monitoring program
Number of Serious Violations – FY 2006
7
Subpart H - Hazardous Materials(1910.101 - 126)
118
75
74
69
64
101(b)
107(b)(5)(i)
106(e)(6)(ii)
106(e)(6)(i)
107(c)(6)
Sta
nd
ard
: 19
10.
Spray booth – Air velocity
Class I liquids - Dispensing
Compressed gases - Handling, storage & use
Spray areas – Approved wiring & equipment
Sources of ignition - Precautions
Number of Serious Violations – FY 2006
8
Subpart I - Personal Protective Equipment (1910.132 - 139)
488
469
418
414
322
134(e)(1)
134(c)(1)
132(a)
133(a)(1)
132(d)(1)
Personal protective equipment
Eye & face protection
PPE hazard assessment
Sta
nd
ard
: 19
10.
Written respiratory protection program
Medical evaluation to determine employee’s ability to use respirator
Number of Serious Violations – FY 2006
9
Subpart J - General Environmental Controls (1910.141 - 147)
572
556
448
342
188
147(c)(1)
147(c)(4)(i)
147(c)(7)(i)
147(c)(6)(i)
147(c)(4)(ii)
Lockout/Tagout - Program
Lockout/Tagout - Training
Lockout/Tagout - Procedures
Lockout/Tagout - Content of energy control procedures
Sta
nd
ard
: 19
10.
Lockout/Tagout procedure - Periodic inspection
Number of Serious Violations – FY 2006
10
Subpart K - Medical & First Aid(1910.151 - 152)
589
55
151(c)
151(b)
Eye & body flushing facilities
First aid
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2006
11
Subpart L - Fire Protection(1910.155 - 165)
158
158
125
70
62
157(g)(1)
157(g)(2)
157(c)(1)
157(c)(4)
157(e)(3)
Extinguishers - Training program
Extinguishers - Initial & annual training
Extinguishers - Provided & accessible
Sta
nd
ard
: 19
10.
Extinguishers - Annual checks
Extinguishers – Charged & operable
Number of Serious Violations – FY 2006
12
Subpart M - Compressed Gas & Air Equipment (1910.166 - 169)
8
3
169(b)(3)(i)
169(b)(3)(iv)
Pressure gage/safety valve
Safety valves tested
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2006
13
Subpart N - Materials Handling & Storage (1910.176 - 184)
454
273
199
184
158
178(l)(1)(i)
178(p)(1)
176(b)
178(l)(6)
178(q)(7)
Sta
nd
ard
: 19
10.
Powered Industrial Trucks – Operator competency
Powered Industrial Trucks – Safe operating condition
Secure storage
Powered Industrial Trucks – Operator certification
Powered Industrial Trucks – Examination for defects
Number of Serious Violations – FY 2006
14
Subpart O - Machinery & Machine Guarding (1910.211 - 219)
1418
733
564
473
395
212(a)(1)
212(a)(3)(ii)
215(b)(9)
219(d)(1)
215(a)(4)
Machine guards - General
Grinders - Tongue guards
Pulleys
Point of operation
Grinders - Work rests
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2006
15
Subpart P - Hand & PortablePowered Tools (1910.241 - 244)
409
33
27
25
242(b)
243(c)(1)
243(c)(3)
242(a)
Compressed air for cleaning
Portable grinders - Guards
Sta
nd
ard
: 19
10.
Condition of tools & equipment
Portable grinders - General
Number of Serious Violations – FY 2006
16
Subpart Q - Welding, Cutting & Brazing (1910.251 - 255)
202
110
78
50
40
253(b)(4)(iii)
253(b)(2)(ii)
252(b)(2)(iii)
254(d)(9)(iii)
253(b)(2)(iv)
Oxygen cylinder storage - Separation
Cylinder storage - Inside of buildings
Protection from arc welding rays
Valve caps in place
Arc welding/cutting - Maintenance of cables
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2006
17
Subpart R - Special Industries(1910.261 - 272)
64
60
43
42
41
266(d)(1)(v)
266(i)(1)
266(i)(10)(i)
266(i)(7)(ii)
266(d)(1)(vii)(B)
Sta
nd
ard
: 19
10. Logging – Foot protection
Logging - First aid/CPR training current
Logging – Written certification of training
Logging – Face protection
Logging – Employee training
Number of Serious Violations – FY 2006
18
Subpart S - Electrical(1910.301 - 399)
522
425
364
357
287
305(b)(1)
305(b)(2)
303(b)(2)
303(g)(2)(i)
304(f)(4)
Live parts
Grounding path
Electrical box covers
Conductors entering cabinets/boxes/fittings protected from abrasion
Sta
nd
ard
: 19
10.
Proper installation & use of equipment
Number of Serious Violations – FY 2006
19
Subpart Z - Toxic & Hazardous Substances (1910.1000 - 1450)
645
349
348
255
11551200(e)(1)
1200(h)(1)
1200(h)
1200(g)(1)
1200(f)(5)(i)
Hazard Communication - Written program
Hazard Communication - Information & training
Hazard Communication - Label identification
Hazard Communication - Training initially & for new hazards
Hazard Communication - Material Safety Data Sheets
Sta
nd
ard
: 19
10.
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